Transcription of SERVICE MANUAL - ConMet
1 Hub & RotorAssembliesPreSet Plus Hub AssembliesPreSet Hub AssembliesConventionalHub AssembliesSERVICE MANUALFor Steer, Drive and Trailer Hub AssembliesABOUT THIS MANUALA bout This ManualBefore You BeginRead this MANUAL c arefully, providing e xtra a ttention to its explanations and instr ucti e nsure s afe, c onti nuous, trouble-fr ee o peration, understand your wheel h ub syste m, and k eep all components i n p roper operatin g c onditi partic ular attention to all NOTES, CAUTIONS, WARNINGS, and DANGERS to avoid the risk o f personal injur y or property damage, and realize t hese s tatements a re not e xhaustive.
2 ConMet cannot p ossibly k now or evaluate a ll c onceivable methods i n which s ervice may be performed o r t he possibly hazardous c onsequences of each method. Accordingly, th ose who use a procedure not recommended b y C onMet must f irst s ati sfy th emselves that neither their safety nor the safety o f the p roduct will b e jeopardized by t he SERVICE method s electe o nly C onMet approved replacement parts. D o n ot attempt to use damaged p your c ompany s maintenance and s ervice, installa ti on, and diagnosti cs guidelin s pecial t ools w hen required to h elp avoid s erious personal injury and damage to CodingThroughout this m anual w e w ill use the f ollowing c olors to help i dentify specific a reas t hat reference Conventional, PreSet , a nd PreSet Plus C onMet h PlusIf a c olor i s n ot s pecified.
3 Then y ou can conclude t he i nformati on i s mutual f or all h ub a Alert MessagesWARNINGA dditional Maintenance and Serv ice InformationOn t he WebVisit om to access ConMet s p roduct, sales, s ervice and maintenance C ustomer S erviceCall C onMet s Customer S ervice at DecalsThe f ollowing decals a re a vailable upon r Danger alert indicates a hazardous sit uation which, if not avoided, will result in death or serious inj Warning alert indicates a hazardous sit uation which, if not avoided, could result in death or serious Caution alert indicates a hazardous sit uation which, if not avoided.
4 Could result in minor or moderate inj Note includes additional inf ormation that may assist the technician in SERVICE NamePreSet Part NumberPreSet Plus Part NumberDisc Wheel Inst alla tion Procedures103282103282 Hubs Lubricated with Oil10687310038167 Hubs Lubricated with Semi-Fluid 2 Tuesday, September12, 2017 9:44 AMTABLE OF CONTENTST able of Contents1. INTRODUCTION .. 1 Conventional Hubs ..1 PreSet Hub Assemblies ..1 PreSet Plus Hub Assemblies ..12. INSPECTION .. 2 HAZARD ALERT MESSAGES.
5 2 WHEEL END INSPECTION GENERAL GUIDELINES .. 2 Driver Pre-Trip Visual Inspection ..2In Route Inspections ..2 Preventative Maintenance Schedule ..2 SERVICE Interval ..3 Lubrication Analysis ..33. IDENTIFICATION .. 4 WHEEL MOUNTING SYSTEMS .. 4 Hub Pilot Wheel Mounting .. 4 Ball Seat Wheel Mounting System .. 4 IDENTIFYING ConMet HUB ASSEMBLIES .. 4 Vehicle Identification Number (VIN) .. 4 Casting Number .. 4 Machining Number .. 4 Final Hub Assembly Number .. 5 Julian Date .. 5 Conventional Wheel Hubs.
6 5 PreSet Wheel Hubs .. 5 PreSet Plus Wheel Hubs .. 54. CONVENTIONAL WHEEL HUBS .. 6 HUB REMOVAL AND DISASSEMBLY .. 6 COMPONENT INSPECTION AND REPLACEMENT HAZARD ALERT MESSAGES .. 7 CLEAN AND DRY COMPONENTS .. 7 Worn or Damaged Components .. 7 Hub and Component Cleaning .. 7 INSPECTING BEARING CUPS AND CONES .. 8 REMOVING CUPS IN ALUMINUM HUBS .. 8 REMOVING CUPS IN IRON HUBS .. 8 INSTALLING A NEW CUP IN ALUMINUM HUBS .. 8 INSTALLING A NEW CUP IN IRON HUBS .. 8 WHEEL STUDS .. 9 STUD REMOVAL.
7 9 STUD REPLACEMENT .. 9 HUB, DRUM AND WHEEL INSPECTION .. 9 ABS TONE RING INSPECTION (AS APPLICABLE) .. 9 REMOVAL AND INSTALLATION OF MACHINED ABS TONE RING .. 10 REMOVAL AND INSTALLATION OF STAMPED STEEL ABS TONE RING .. 10 REMOVAL AND INSTALLATION OF BOLT ON ABS TONE RINGS .. 10 REASSEMBLY .. 11 CONVENTIONAL WHEEL HUBS 11 REINSTALLATION .. 12 INSTALLING ConMet CONVENTIONAL WHEEL HUBS .. 12 Spindle Preparation .. 12 Conventional Hub Installation .. 12 MANUAL Bearing Adjustment Procedure (reference TMC RP618).
8 13 SERVICE PARTS .. 145. PRESET WHEEL HUBS .. 17 HUB REMOVAL AND DISASSEMBLY .. 17 COMPONENT INSPECTION AND REPLACEMENT HAZARD ALERT MESSAGES .. 18 CLEAN AND DRY COMPONENTS .. 19 Worn or Damaged Components .. 19 Hub and Component Cleaning .. 19 INSPECTING BEARING CUPS AND CONES AND BEARING SPACER .. 19 REMOVING CUPS IN ALUMINUM HUBS .. 19 REMOVING CUPS IN IRON HUBS .. 20 INSTALLING A NEW CUP IN ALUMINUM HUBS .. 20 INSTALLING A NEW CUP IN IRON HUBS .. 20 WHEEL STUDS .. 20 STUD REMOVAL.
9 20 STUD REPLACEMENT .. 20 HUB, DRUM AND WHEEL INSPECTION .. 21 ABS TONE RING INSPECTION (AS APPLICABLE) .. 21 REMOVAL AND INSTALLATION OF ABS TONE RING .. 21 REMOVAL AND INSTALLATION OF STAMPED STEEL ABS TONE RING .. 21 REMOVAL AND INSTALLATION OF BOLT ON ABS TONE RINGS (For Disc Brakes) .. 22 REASSEMBLY .. 23 PreSet WHEEL HUBS .. 23 REINSTALLATION .. 25 INSTALLING THE PreSet WHEEL HUB ASSEMBLY .. 25 Spindle Preparation .. 25 Mounting the Hub .. 25 Spindle Nut Torque .. 25 SERVICE PARTS.
10 Page 3 Tuesday, September 12, 2017 9:44 AMConMet, PreSet, and PreSet Plus are registered trademarks of Consolidated Metco Inc. Consolidated Metco Inc. 2017, All Rights THIS MANUALA bout This ManualBefore You BeginRead this MANUAL c arefully, providing e xtra a ttention to its explanations and instr ucti e nsure s afe, c onti nuous, trouble-fr ee o peration, understand your wheel h ub syste m, and k eep all components i n p roper operatin g c onditi partic ular attention to all NOTES, CAUTIONS, WARNINGS, and DANGERS to avoid the risk o f personal injur y or property damage, and realize t hese s tatements a re not e xhaustive.
