Smart-UPS™ - APC by Schneider Electric

1 smart -UPS Hardwire KitInstallationGuideEntire contents copyright 1996 American Power rights reserved; reproduction in whole or in part withoutpermission is is a registered trademark of other trademarks are the property of their respective 32. Hardwire Kit 53. Hardwire Kit 64. Required Materials and Required Required Installing the Hardwire Kit on 100V or 120V Installing the Hardwire Kit on 208V Tower Installing the Hardwire Kit on 100V and 120V RackMount Installing the Hardwire Kit on 208V Rack 37231. IntroductionThese instructions describe how to safely install the accessory hardwirekit on the following smart -UPS kit provides the necessary hardware to install direct wiring for in-put connection, output connection or both.

2 Carefully read these in-structions in their entirety before !Only qualified service personnel or electricians mayperform the following procedure. The electrical ter-minals exposed in the following procedures will beenergized if the UPS is on or plugged in. Make surethe UPS is both unplugged and !When the input and/or output panels are replaced with this kit, thestandard circuit breakers are eliminated. Properly rated overcurrentprotection must be supplied at the source to protect both the wiring,the UPS, and the loads attached to it. Where an individual load has alower rating for its source overcurrent protection, additional properlyrated overcurrent protection must be supplied for the load(s).

3 4 The maximum allowed overcurrent protection for each model is givenin the table below. A lower value may be used, but may result in a re-duction of power that can be supplied by the CurrentNominalVoltage1400 XLT1400 RMXLT20A20A12A12A208V208V2200J22002200RM 2200XL2200 RMXL2200 XLT2200 RMXLT30A30A30A30A30A20A20A24A21A21A24A24 A16A16A100V120V120V120V120V208V208V3000J 3000 RMJ30003000RM3000T40A40A40A40A20A30A30A2 8A28A18A100V100V120V120V208V52. Hardwire Kit OverviewThe smart -UPS hardwire kit provides the panels and mounting hard-ware for both floor standing (tower) and rack mount smart -UPSmodels.

4 This kit is used to replace the power distribution outletsand/or input power cord that is originally furnished with the UPS. Theinput and output panels are designed with knockouts for use withstandard sized cable or conduit clamps. Cable or conduit clamps arenot included in this :If your smart -UPS is serial number 9603xxxxxxx or less, youmay be unable to install this hardwire kit to your UPS. Con-tact your dealer for an alternative Hardwire Kit ContentsThe smart -UPS hardwire kit contains the following items:Figure 3-1 Contents of the Hardwire Kit7 Output Panel - For tower unit.

5 Colored Panel - For tower unit. Colored Panel - For tower unit. Colored Panel - For rack mount unit. Colored Panel - For rack mount unit. Colored Panel - For rack mount unit. Colored Bag - Contains:2 red wire nut connectors4 green self-tapping screws (10-32 x 3/8 )8 self-locking panel screws (8-32 x 3/8 )2 wire harness mounting screws (8-32 x 3/4 )1 terminal block label1 maximum input label1 receptacle option label sheetRack Mount Wire Harness Bracket - Used to mount the wire har-ness assembly (#10) inside a rack mount Jumper Harness (qty 2)

6 - An extension used to attach wireharness input wires to the input connector inside the Jumper Harness - An extension used to attach wire harnessinput wires to the input connector inside the Har ness Assembly - Provides screw terminals for connectingexternal input and output wiring to the wiring harness. In-lineconnectors allow for connection between the wiring harness andthe Required Materials and Required MaterialsThe following materials are not included in the hardwire kit and mustbe supplied by the purchaser: Electrical cable or wiring - Cable or wiring must be of sufficientcurrent carrying capacity to safely accommodate the attachedloads.

7 Refer to local electrical requirements for the appropriatewire size. Electrical conduit or tubing - Conduit or tubing should meet alllocal requirements for electrical wiring. Cable or conduit clamps - The hardwire kit requires cable clampsfor the input and output cords. Panel knockouts are sized to accept1/2", 3/4", or 1" :Wiring codes and requirements differ from area to area. Besure to conform to all local electrical requirements when in-stalling and wiring this Required ToolsThe following tools are required to install the hardwire kitlElectrician's PlierslFlat Blade Screwdrivers (large and small)lPhillips ScrewdriverlWire Cutters95.

8 InstallationThis section provides step by step instructions for installing a hardwirekit to a smart -UPS tower or rack-mount :The examples used in this manual assume a typical, flexiblecord installation. If you are using tubing, or rigid or flexibleconduit, make the necessary adjustments for the situation. Besure to conform to all local electrical or Output Only InstallationsInput or Output Only InstallationsInput or Output Only InstallationsInput or Output Only InstallationsInput or Output Only InstallationsIn the event that only the input or only the output is to be hard wired,follow only the portion of the instructions that apply to your hard wiring the input only, the existing output panel must be re-moved for access.

9 This panel must then be replaced after the input wir-ing is the following table to locate the correct installation procedure fora specific smart -UPS NumberSectionPageSmart-UPS Tower(100V or 120V) Tower(208V) Rack Mount(100V or 120V) Rack Mount(208V) Installing the Hardwire Kit on 100V or 120 VTower UnitsFollow the procedures in this section to install the hardwire kit to a100V or 120V smart -UPS in the tower configuration (Model numbersSU2200, SU2200J, SU2200XL, and SU3000, SU3000J). the Rear PanelsRemove the Output Panel1. Unpack and inspect the hardwire kit.

10 Notify the carrier and dealerimmediately if there is damage. Recycle the packaging or disposeof it Prepare the UPS for installation. Shut down any protected loads(computers, etc.), if present. Unplug all loads from the output re-ceptacles of the : Turn off the UPS and unplug it from the wall Unscrew the output panel at the rear of the UPS. Remove only the4 screws indicated in Figure 5-1. Save these screws. They will beused to install the replacement 5-1 Removal of Output Panel (100V and 120V Tower)115. Pull the panel out gently so that the 3-pin and 4-pin in-lineconnectors are Squeeze the locking tabs on the sides of the connectors and pullthe connectors apart.