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Superior performance and reliability. - Eaton

Eaton Xcel Series Low-Speed High-Torque MotorsSuperior performance and Superior performance and reliability meet exceptional order to manage costs while optimizing machine life, mobile OEMs must specify a motor that matches the duty cycle of the work circuit to the machine s performance requirements. For light- and medium-duty applications, there s no better solution than Eaton Xcel Series Low-Speed High-Torque architecture at a 2-zone price pointCompetitive light- and medium-duty motors are designed with two zones (A and B ports) and no case drain. The problem with these 2-zone designs is that in applications requiring bi-directional rotation, the shaft seals are vulnerable to B-port pressure spikes which can damage the motor and cause premature failure.

Where superior performance and reliability meet exceptional value. In order to manage costs while optimizing machine life, mobile OEMs must specify a motor that matches the duty cycle of …

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Transcription of Superior performance and reliability. - Eaton

1 Eaton Xcel Series Low-Speed High-Torque MotorsSuperior performance and Superior performance and reliability meet exceptional order to manage costs while optimizing machine life, mobile OEMs must specify a motor that matches the duty cycle of the work circuit to the machine s performance requirements. For light- and medium-duty applications, there s no better solution than Eaton Xcel Series Low-Speed High-Torque architecture at a 2-zone price pointCompetitive light- and medium-duty motors are designed with two zones (A and B ports) and no case drain. The problem with these 2-zone designs is that in applications requiring bi-directional rotation, the shaft seals are vulnerable to B-port pressure spikes which can damage the motor and cause premature failure.

2 Xcel Series motors feature a 3-zone architecture, which dampens pressure spikes in both directions, even without a case drain hose helping extend shaft seal life and enhance overall , Eaton s 3-zone motors use a same speed disc valve that rotates with the output shaft, improving mechanical and volumetric efficiency. Competitive 2-zone motors have high-speed valves that spin 6X faster than the output shaft, requiring extra horsepower which raises the system s operating temperature and wastes applications Salt and sand spinners Street cleaner brushes Car washes Combine reel drives Feed-grinding augers Auger swing drives Stake-down motors Post-hole drivesIn a brush cutter comparison test, the Xcel Series motor was 40% more efficient than competitive 2-zone Xcel Series is available at a comparable price point to competitive 2-zone motors.

3 Making it easier than ever to make the switch.*No failure. Testing stopped per TR-019493A.*Test goal met at 200 hours per Series motors vs. offshore competitors: the difference is failure modes: Volumetric efficiency drop >10% Shaft seal leakageAccelerated life test: XLH vs Competition at 200ccXLHC ompetition665*290*512260290*In accelerated life tests (continuous operation at maximum intermittent pressure and maximum continuous flow), Eaton Xcel Series motors exponentially exceeded the performance of competitive *2133303012110946200*200*Accelerated life test: XL2 vs CompetitionXL2 CompetitionCompetitive failure modes.

4 Spline stripping (shaft and star) Drive torsional failures Severe Geroler wear HoursHoursSample 180 cc200 cc395 ccSample 2 Sample 3 Which Xcel Series motor is right for your application?MotorMax SpeedTorque Nm (in-lbs.)*Flow lpm (gpm)* Pressure bar (psi)*XLH800507 [4485]6 8 [ ]138 [2000]XLS875512 [4530]6 8 [ ]155 [2250]XL2924930 [8225]115 [3 0]310 [4500]*Intermittent ratings based on 10% of every minuteRequest an Xcel Series prototype todayContact your local Eaton distributor to request an Xcel Series prototype. Don t have a distributor? Visit to find one near XL2 Featuring Eaton s highly reliable Geroler design, the XL2 motor includes a tapered bearing set to support high sideloads plus a rear disc valve to help maintain high efficiency at high pressures and high XLSL everaging the compact size of the XLH, the XLS incorporates Eaton Geroler technology to further reduce internal friction and provide added longevity for applications needing higher-than-normal XLHUses Eaton s proven Gerotor motor design and offers a simple, reliable.

5 Effective solution for the widest variety of applications. Supported by hydrodynamic bearings, the spool valve design is available with the most popular output shafts, mounts and STARROLLSHYDRODYNAMIC BEARINGSDISC VALVEOUTPUT SHAFTPORTSMOUNTING FLANGEGEROLERTAPERED BEARINGSA better solution for your toughest light-duty motor :High- performance motors work well but cost too much because they re over-specified for the Series solution:Engineered specifically for light- and medium-duty applications, the Xcel Series offers the Eaton reliability you depend on at a more attractive price point helping you meet both your machine performance and cost :Low-cost motors meet your price point but may be prone to premature Series solution:Compared to competitive 2-zone motor designs, Xcel Series motors feature a 3-zone architecture that helps extend shaft seal life and enhance overall motor reliability giving you the durability your application needs at the price point your machine can support.

6 Challenge:Low-cost motor failure can damage your company s reputation due to poor quality, limited life and increased warranty claims. Xcel Series solution:When you choose an Xcel Series motor, you re choosing the same quality and reliability that comes standard with all Eaton products. Xcel Series motors are backed with a 2-year warranty, giving you complete confidence and peace of mind and helping protect your Group Asia PacificEaton Building4th Floor, No. 3 Lane 280 Linhong DistrictShanghai 200335 ChinaTel: (+86 21) 5200 0099 Fax: (+86 21) 5200 0400 EatonHydraulics Group EuropeRoute de la Longeraie 71110 MorgesSwitzerlandTel: +41 (0) 21 811 4600 Fax: +41 (0) 21 811 4601 EatonHydraulics Group USA14615 Lone Oak RoadEden Prairie, MN 55344 USATel: 952-937-9800 Fax: 2018 EatonAll Rights ReservedPublication No.

7 E-MOGG-BB005-EEaton is a registered trademark. All other trademarks are property of their respective us on social media to get the latest product and support source for all your light- and medium-duty motor needs. To configure the right Eaton Xcel Series motor for your application, visit *Note: all XLH and XLS part numbers must include a -002 code XLH Motor*MOUNTSHAFTPORTSDISPLACEMENT (cm3/r [in3r])53 cm3/r[ ]63 cm3/r[ ]80 cm3/r[ ]100 cm3/r[ ]125 cm3/r[ ]160 cm3/r[ ]200 cm3/r[ ]245 cm3/r[ ]315 cm3/r[ ]390 cm3/r[ ]4 Bolt Flange1 SAE 6B Spline7/ 8 -14 O-ring Staggered016-0264016-0265016-0266016-026 7016-0268016-0269016-0270016-0271016-027 2016-02731 Straight Keyed Shaf t016-0230016-0274016-0231016-0205016-027 5016-0206016-0207016-0208016-0276016-024 61 Straight w/ Crosshole016-0325016-0326016-0327016-032 8016-0329016-0330016-0331016-0332016-033 3016-03342 Bolt Flange1 SAE 6B Spline016-0287016-0288016-0289016-029001 6-0291016-0292016-0293016-0294016-029501 6-02961 Straight Keyed Shaf t016-0297016-0298016-0252016-0299016-030 0016-0301016-0302016-0303016-0304016-030 51 Straight

8 W/ Crosshole016-0335016-0336016-0337016-033 8016-0339016-0340016-0341016-0342016-034 3016-034 4 Xcel XLS Motor*MOUNTSHAFTPORTSDISPLACEMENT (cm3/r [in3r])50 cm3/r [ ]80 cm3/r [ ]100 cm3/r [ ]130 cm3/r [ ]160 cm3/r [ ]195 cm3/r [ ]245 cm3/r [ ]305 cm3/r [ ]395 cm3/r [ ]4 Bolt Flange1 SAE 6B Spline7/ 8 -14 O-ring Staggered036-0232036-0233036-0234036-023 5036-0236036-0237036-0238036-0239036-024 01 Straight Keyed Shaf t036-0241036-0242036-0225036-0243036-024 4036-0245036-0246036-0247036-02481 Straight w/Crosshole036-0249036-0250036-0251036-0 252036-0253036-0254036-0255036-0256036-0 2572 Bolt Flange1 SAE 6B Spline036-0258036-0259036-0260036-026103 6-0262036-0263036-0264036-0265036-02661 Straight Keyed Shaf t036-0267036-0268036-0269036-0270036-027 1036-0272036-0273036-0274036-02751 Straight

9 W/Crosshole036-0276036-0277036-0278036-0 279036-0280036-0281036-0282036-0283036-0 284 Xcel XL2 MotorMOUNTSHAFTPORTSDISPLACEMENT (cm3/r [in3r])80 cm3/r [ ]100 cm3/r [ ]130 cm3/r [ ]160 cm3/r [ ]195 cm3/r [ ]245 cm3/r [ ]305 cm3/r [ ]395 cm3/r [ ]490 cm3/r [ ]2 Bolt Flange1 Straight Keyed Shaf t7/ 8 -14 O-ring Staggered629AG00151A629AG00152A629AG0015 3A629AG00154A629AG00155A629AG00156A629AG 00073A6 2 9AG0 015 Straight Keyed Shaf Tapered629AG00159A629AG00160A629AG00161A 629AG00162A629AG00163A629AG00164A629AG00 165A629AG00166A6 2 9AG0 016 14 Tooth Spline629AG00074A629AG00075A629AG00076A6 29AG00077A629AG00078A629AG00079A629AG000 80A629AG00081A629AG00082A4 Bolt Magneto Flange1 Straight Keyed Shaf Straight Keyed Shaf t6 2 9AG0 017 7A629AG00178A629AG00179A629AG00180A629AG 00181A629AG00182 14 Tooth

10 Spline629AG00193A629AG00194A629AG00195A6 29AG00196A6 2 9AG0 019 7A629AG00119A629AG00120A629AG00198A629AG 00199A


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