TECHNICAL GUIDE - UPGNET

1 363657-YTG-E-0210 FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALETECHNICAL GUIDEGAS-FIRED RESIDENTIAL SINGLE STAGE MULTI-POSITION GAS FURNACESSTANDARD & Low NOx MODELSMODELS: TG8S / TGLSNATURAL GAS40 - 130 MBH INPUTDue to continuous product improvement, specifications are subject to change without us on the web at rating information can be found at limited warranty on the heat heat exchanger warranty on commercial 5-year limited Parts 10-year limited parts warranty when product isregistered online within 90 days of purchase for replace-ment or closing for new home These compact units employ induced combustion, reliable hotsurface ignition and high heat transfer aluminized tubular heatexchangers. The units are factory shipped for installation inupflow or horizontal applications and may be converted fordownflow furnaces are designed for residential installation in abasement, closet, alcove, attic, recreation room or garage andare also ideal for commercial applications.

2 All units are factoryassembled, wired and tested to assure safe dependable andeconomical installation and units are Category I listed and may be common ventedwith another gas appliance as allowed by the National Fuel Easily applied in upflow, horizontal left or right, or downflow installation with minimal conversion necessary. Compact, easy to install, ideal height 33" tall cabinet. Blower-off delay for cooling SEER improvement. Easy access to controls to connect power/control wiring. Built-in, high level self diagnostics with fault code displays standard on integrated control module for reliable opera-tion. Low unit amp requirement for easy replacement applica-tion. Single wire twinning or staging feature available. All models are convertable to use propane (LP) gas. Electronic Hot Surface Ignition saves fuel cost with increased dependability and reliability. 100% shut off main gas valve for extra safety. 4 speed, direct drive PSC motor. 24V, 40 VA control transformer and blower relay supplied for add-on cooling.

3 Hi-tech tubular aluminized steel primary heat exchanger. Timed on, adjustable off blower capability for maximum comfort. Blower door safety switch. Solid removable bottom panel allows easy conversion. Low NOx models have been designed to meet specific code requirements. Airflow leakage less than 1% of total airflow at ductblaster conditions. No knockouts to deal with, making installation easier. Movable duct connector flanges for application flexibility. Quiet inducer operation. Inducer rotates for easy conversion of venting options. Fully supported blower assembly for easy access and removal of blower. External air filters used for maximum flexibility in meeting customers IAQ needs. Venting applications - may be installed as a common vent with other gas-fired appliances or use a masonry chimney. 1/4 turn knobs provided for easy door Controls Unitary ProductsNominal external static pressure is at furnace outlet ahead of cooling Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local SIDERIGHT.

4 5 RETURN ElectricalEntryGas PipeEntryThermostatWiringFRONT14 1 23 SUPPLY 20 .5 BGas PipeEntryThermostatWiring33 ElectricalEntryVent ConnectionOutletVentConnectionOutlet4 DiameterOutletVent ConnectionCabinet and Duct DimensionsModelsNominalCFM (m3/min)CabinetSizeCabinet Dimensions (Inches)ApproximateOperating WeightsABCLbsTG(8,L)S040A08MP11800A14 1/213 3 (8,L)S060A10MP111000A14 1/213 3 (8,L)S060A12MP111200A14 1/213 3 (8,L)S080B12MP111200B17 1/216 3 (8,L)S080C16MP111600C2119 7 (8,L)S080C22MP112200C2119 7 (8,L)S100B12MP111200B17 1/216 3 (8,L)S100C16MP111600C2119 7 (8,L)S100C20MP112000C2119 7 (8,L)S120C16MP111600C2119 7 (8,L)S120C20MP112000C2119 7 (8,L)S130D20MP112000D24 1/223 3 & Physical / Electrical DataModelsInput OutputAFUEAir Temp. RiseMax. OutletAir TempBlowerBlower SizeMax Over-Current ProtectTotal UnitAmpsMin. wire Size (awg) @ 75 ft one wayMBHMBH F FHPAmpsTG(8,L) x (8,L) x (8,L) x (8,L) x (8,L) x (8,L) 11 x (8,L) x (8,L) x (8,L) 11 x (8,L) x (8,L) 11 x (8,L) 11 x Controls Unitary Products3 HORIZONTAL SIDEWALL VENTINGFor applications where vertical venting is not possible, the onlyapproved method of horizontal venting is the use of an auxiliarypower vent.

5 Auxilary power venters must be approved by CSA,UL, or other recognized safety agencies. Follow all applicationand installation details provided by the manufacturer of thepower PERFORMANCEThe airflow capacity data published in the Blower Perfor-mance tables shown represents blower performance WITH-OUT applications of these furnaces require the use of fieldinstalled air filters. All filter media and mounting hardware orprovisions must be field installed external to the furnace cabi-net. DO NOT attempt to install any filters inside the Air velocity through throwaway type filters may not exceed 300 feet per min-ute ( m/min). All velocities over this require the use of high velocity Do not exceed 1800 CFM using a single side return and a 16x25 filter. For CFM greater than 1800, you may use two side returns or one side and the bottom or one return with a transition to allow use of a 20x25 side return above 1800 CFM is approved as long asthe filter velocity does not exceed filter manufacturer s rec-ommendation and a transition is used to allow use on a20x25 Filter SizesCFMC abinetSizeSide(in)Bottom(in)800A16 x 2514 x 251000A16 x 2514 x 251200A16 x 2514 x 251200B16 x 2516 x 251600B16 x 2516 x 251600C16 x 2520 x 252000C(2) 16 x 2520 x 252200C(2) 16 x 2520 x 252000D(2) 16 x 2522 x 25 Unit Clearances to Combustibles (All dimensions in inches, and all surfaces identified with the unit in an upflow configuration)ApplicationTopFrontRearLef t SideRight SideFlueFloor/BottomClosetAlcoveAtticLin e ContactUpflow160036 Combustible Yes Yes YesNoUpflow B-Vent 130001 Combustible Yes Yes YesNoDownflow160036111.

6 Special floor base or air conditioning coil required for use on combustible sYe sYe sN oDownflow B-Vent13000111Ye sYe sYe sN oHorizontal160036 Combustible No Yes YesYe s22. Line contact only permitted between lines formed by the intersection of the rear panel and side panel (top in horizontal position) of the furnace jacket and building joists, studs or B-Vent130001 Combustible No Yes YesYe s2363657-YTG-E-02104 Johnson Controls Unitary ProductsACCESSORIESP ropane (LP) Conversion Kit - This accessory conversion kitmay be used to convert natural gas units for propane (LP) - All Models except 130,000 BTU input1NP0501 - 130,000 BTU input onlySide Return Filter Racks - 1SR0200 - All Models1SR0302 - All Models1SF0101 - All ModelsBottom Return Filter Racks - 1BR05xx series are galvanizedsteel filter racks. 1BR06xx are pre-painted steel filter racks tomatch the appearance of the furnace or 1BR0614 - For 14-1/2 cabinets1BR0517 or 1BR0617 - For 17-1/2 cabinets1BR0521 or 1BR0621 - For 21 cabinets1BR0524 or 1BR0624 - For 24-1/2 cabinetsCombustible Floor Base Kit - For installation of these fur-naces in downflow applications directly onto combustible floor-ing material, These kits are required to prevent potentialoverheating situations.

7 These kits are also required in any appli-cations where the furnace in installed in a downflow configura-tion without an evaporator coil, where the combustible floorbase kit provides access for combustible - For 14-1/2 cabinets1CB0517 - For 17-1/2 cabinets1CB0521 - For 21 cabinets1CB0524 - For 24-1/2 cabinetsEAC Transition Kits - For installation of EAC accessories withthese furnaces to provide easy transition of return airflowthrough the EAC to get the proper sealing and reduced - For all models using side return1TK1014 - For 14-1/2 cabinets using bottom return1TK1017 - For 17-1/2 cabinets using bottom return1TK1021 - For 21 cabinets using bottom return1TK1024 - For 24-1/2 cabinets using bottom returnMasonry Chimney Kits - For installations where these fur-naces are vented using existing or new lined masonry Altitude Pressure Switches - For installation where thealtitude is less than 8,000 feet it is not required that the pres-sure switch be changed.

8 For altitudes above 8,000 feet, see - 040, 060, 080, 1201PS3302 - 100, 130 Thermostats - Compatible thermostat controls are availablethrough accessory sourcing. For optimum performance andinstallation, refer to the UPGNET Low Voltage Wiring Diagram document to select and apply Controls Unitary Products51. Airflow expressed in standard cubic feet per minute (CFM).2. Motor voltage at 115 Performance CFM - Any Position (without filter) - Bottom ReturnModelsSpeedBottom Airflow Data (SCFM)Ext. Static Pressure (in. H2O) (8,L)S040A08MP11 High 966 923 874 804 717 566 386 121 NA NA Medium High 813 782 743 687 605 464 280 118 NA NA Medium Low 745 706 667 619 545 413 205 NA NA NA Low 684 655 614 565 489 342 171 NA NA NA TG(8,L)

9 S060A10MP11 High 1292 1230 1160 1088 1004 891 760 476 129 129 Medium High 1203 1157 1105 1035 942 846 728 485 133 129 Medium Low 1043 1010 962 905 823 705 491 305 124 123 Low 869 845 811 772 708 579 438 178 145 125 TG(8,L)S060A12MP11 High 1358 1341 1319 1303 1275 1238 1190 1130 1062 943 Medium High 1097 1083 1075 1064 1042 1024 997 962 906 821 Medium Low 935 928 920 899 872 840 809 771 731 659 Low 800 779 763 736 711 687 657 622 584 529 TG(8,L)

10 S080B12MP11 High 1329 1307 1285 1247 1195 1143 1091 1027 927 806 Medium High 994 1004 1008 984 970 941 893 839 773 669 Medium Low 786 790 782 781 761 743 726 685 630 540 Low 655 654 647 629 620 594 560 524 469 399 TG(8,L)S080C16MP11 High 1881 1822 1783 1696 1602 1539 1465 1394 1267 1130 Medium High 1553 1535 1492 1456 1408 1343 1279 1226 1113 1014 Medium Low 1312 1286 1288 1260 1205 1143 1091 1029 966 841 Low 1169 1166 1128 1098 1069 1032 987 909 835 747 TG(8,L)