USER´S MANUAL - Omron

1 MX2 Born to drive machinesModel: 3G3MX2200 V Class Three-Phase Input to 15 kW200 V Class Single-Phase Input to kW400 V Class Three-Phase Input to 15 kWUSER S MANUALCat. No. I570-E2-02 CNotice: Omron products are manufactured for use according to proper proceduresby a qualified operator and only for the purposes described in this following conventions are used to indicate and classify precautions in thismanual. Always heed the information provided with them. Failure to heed pre-cautions can result in injury to people or damage to Product ReferencesAll Omron products are capitalized in this MANUAL . The word Unit is alsocapitalized when it refers to an Omron product, regardless of whether or notit appears in the proper name of the product. Omron , 2013 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, orby any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission patent liability is assumed with respect to the use of the information contained herein.

2 Moreover, because Omron is con-stantly striving to improve its high-quality products, the information contained in this MANUAL is subject to change withoutnotice. Every precaution has been taken in the preparation of this MANUAL . Nevertheless, Omron assumes no responsibilityfor errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained inthis publication. iiWarranty and Limitations of LiabilityApplication ConsiderationsWARRANTYOMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NONINFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE.

3 Omron DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR OF LIABILITYOMRON SHALL NOT BE responsible FOR SPECIAL, INDIRECT, OR CONSE-QUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT no event shall the responsibility of Omron for any act exceed the individual price of the product on which liability is NO EVENT SHALL Omron BE responsible FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS Omron 'S ANALY-SIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR FOR USEOMRON shall not be responsible for conformity with any standards, codes, or regu-lations that apply to the combination of products in the customer's application or use of the the customer's request, Omron will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products.

4 This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other appli-cation or following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the prod-ucts:o Outdoor use, uses involving potential chemical contamination or electrical interfer-ence, or conditions or uses not described in this Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government Systems, machines, and equipment that could present a risk to life or know and observe all prohibitions of use applicable to the USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE Omron PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR PRODUCTSOMRON shall not be responsible for the user's programming of a programmable product.

5 Or any consequence IN SPECIFICATIONSP roduct specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or estab-lish key specifications for your application on your request. Please consult with your Omron representative at any time to confirm actual specifications of purchased AND WEIGHTSD imensions and weights are nominal and are not to be used for manufacturing pur-poses, even when tolerances are DATAP erformance data given in this MANUAL is provided as a guide for the user in deter-mining suitability and does not constitute a warranty. It may represent the result of Omron 's test conditions, and the users must correlate it to actual application requirements.

6 Actual performance is subject to the Omron Warranty and Limita-tions of AND OMISSIONSThe information in this MANUAL has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proof-reading errors, or of contentsSafety Messages ..viHazardous High Voltage ..viGeneral Precautions - Read These First! ..viiIndex to Warnings and Cautions in This MANUAL ..ixGeneral Warnings and Cautions ..xvPrecautions for Safe Use ..xviiiUL Cautions, Warnings and Instructions ..xixFuse Sizes ..xxiiRevision History ..xxiiiSECTION 1 Getting Started ..1 Introduction ..1MX2 Inverter Specifications ..3 Introduction to Variable-Frequency Drives ..14 Frequently Asked Questions ..18 International Standards ..20 SECTION 2 Inverter Mounting and Installation ..21 Orientation to Inverter Features ..21 Basic System Description ..28 Step-by-Step Basic Installation.

7 29 Powerup Test ..56 Using the Front Panel Keypad ..58 SECTION 3 Configuring Drive Parameters ..69 Choosing a Programming Device ..69 Using the Keypad Devices ..70 D Group: Monitoring Functions ..74 F Group: Main Profile Parameters ..89 A Group: Standard Functions ..90 B Group: Fine Tuning Functions ..121 C Group: Intelligent Terminal Functions ..153 H Group: Motor Constants Functions ..172 P Group: Other Parameters ..179 SECTION 4 Operations and Monitoring ..191 Introduction ..191 Connecting to PLCs and Other Devices ..193 Control Logic Signal Specifications ..195 Intelligent Terminal Listing ..198 Using Intelligent Input Terminals ..201 Using Intelligent Output Terminals ..225 Analog Input Operation ..250 Analog Output Operation ..252vTable of contentsSECTION 5 Inverter System Accessories ..255 Introduction ..255 Component Descriptions ..256 Dynamic Braking ..262 SECTION 6 Troubleshooting and Maintenance.

8 267 Troubleshooting ..267 Monitoring Trip Events, History, & Conditions ..273 Restoring Factory Default Settings ..279 Maintenance and Inspection ..280 Warranty ..287 Appendix AGlossary and Bibliography ..289 Glossary ..289 Bibliography ..294 Appendix BModBus Network Communications ..295 Introduction ..295 Connecting the Inverter to ModBus ..296 Network Protocol Reference ..298 ModBus Data Listing ..316 ModBus mapping ..347 Appendix CDrive Parameter Setting Tables ..357 Introduction ..357 Parameter Settings for Keypad Entry ..357 Appendix DCE-EMC Installation Guidelines ..373CE-EMC Installation Guidelines ..373 Omron EMC Recommendations ..377 Appendix ESafety (ISO 13849-1) ..379 Introduction ..379 Stop Category defined in EN60204-1 ..379 How it works ..379 Activation ..380 Installation ..380 Wiring example ..381 Components to be combined ..383 Periodical check (Proof test) ..383 Precautions ..384EC DECLARATION OF CONFORMITY.

9 385 Safety Certification ..388 Appendix FUnprotected Inverter Operation Mode ..389 Unprotected Inverter Operation Mode ..389viSafety MessagesFor the best results with the MX2 Series inverter, carefully read this manualand all of the warning labels attached to the inverter before installing andoperating it, and follow the instructions exactly. Keep this MANUAL handy forquick and SymbolsA safety instruction (message) includes a Safety Alert Symbol and a signalword or phrase such as WARNING or CAUTION. Each signal word has thefollowing meaning:!HIGH VOLTAGEThis symbol indicates high voltage related warnings. It calls your attention toitems or operations that could be dangerous to you and other persons operat-ing this the message and follow the instructions carefully.!WARNING indicates a potentially hazardous situation that, if not avoided, may result inserious injury or death, or minor or moderate injury.

10 Additionally there may besignificant property damage.!CautionIndicates a potentially hazardous situation which, if not avoided, may result inminor or moderate injury or in severe property 1 Indicates a step in a series of action steps required to accomplish a goal. Thenumber of the step will be contained in the step indicates an area or subject of special merit, emphasizing either theproduct's capability or common errors in operation or maintenance.!TipTips give a special instruction that can save time or provide other benefitswhile installing or using the product. The tip calls attention to an idea that maynot be obvious to first-time users of the High Voltage!HIGH VOLTAGEM otor control equipment and electronic controllers are connected to hazard-ous line voltages. When servicing drives and electronic controllers, there maybe exposed components with housing or protrusions at or above line care should be taken to protect against on an insulating pad and make it a habit to use only one hand whenchecking components.