RMP 200 manual - KnightEquip.com

1 RMP 200 Digital Instruction manual A101441 Rev: x3 (4/11) Page 1 of 25. TABLE OF CONTENTS. Specifications .. 3. Unit and Remote Dimensions .. 4. Package List .. 5. Installation Diagram .. 6. Installation and Assembly Mounting .. 7. Plumbing .. 8-10. Dry detergent plumbing .. 10. Probe Installation .. 11-12. Product Wiring .. 13-14. Operation .. 15-17. Programming .. 18-23. Declaration of Conformity ..24. Warranty .. 25. SAFETY SYMBOL EXPLANATIONS. Listed below are explanations of the safety symbols that appear either on the unit, in the instruction manual , or both. Please familiarize yourself with the meaning of each symbol. GENERAL CAUTION: This symbol indicates a general safety caution. Page 2 of 25 A101441 Rev: x3 (4/11). SETTING GUIDE. RMP VALUE RANGES.

2 MODE DESCRIPTION PROBE MODE PROBELESS MODE. DOOR CONVEYOR DOOR CONVEYOR. DetConcen Detergent Concentration 0 - 100K 0 - 100K N/A N/A. AlarmDelay Alarm Delay 0 - 512s 0 - 512s N/A N/A. RackTime Rack Time N/A 0 - 30s N/A 0 - 30s InitCharge Initial Charge N/A N/A 0 - 64s 0 - 128s Recharge Recharge N/A N/A 0 - 20s 0 - 20s RecAfRacks Recharge After N Racks N/A N/A 0-5 0-5. RinseSpeed Rinse Speed 0 -100% 0 -100% 0 -100% 0 -100%. RinseDelay Rinse Delay 0 - 14s N/A 0 - 14s N/A. RinseLimit Rinse Limit 0 - 30s N/A 0 - 30s N/A. ResetRackCNT Reset Rack Count Y/N Y/N Y/N Y/N. ResetInitCNT Reset Initial Charge Count N/A N/A Y/N Y/N. InitChaRepeat Initial Charge Repeat N/A N/A Y/N Y/N. SPECIFICATIONS. Pollution degree .. 2. Installation category .. 2. Altitude.

3 <2187 yard (<2000 m). Humidity .. 50% to 80%. Electrical supply .. 115, 208, or 230 Vac, 50/60 Hz Main supply voltage fluctuations are not to exceed 10 percent of the nominal supply voltage Indoor use only Replacement Fuse .1 Amp, 250V, 5x20mm, Fast-Acting Ambient Temperature ..41 F to 104 F (5 C to 40 C). Rinse flow rate .. oz/min (3-45 ml/min). Detergent flow rate .. oz/min (230 ml/min). Main Unit Weight .. lb. ( kg). SAFETY PRECAUTIONS. CAUTION: Wear protective clothing and eyewear when dispensing chemicals or other materials. Observe safety handling instructions (MSDS) of chemical mfrs. CAUTION: To avoid severe or fatal shock, always disconnect main power when servicing the unit. CAUTION: When installing any equipment, ensure that all national and local safety, electrical, and plumbing codes are met.

4 A101441 Rev: x3 (4/11) Page 3 of 25. MAIN UNIT DIMENSIONS.. (210 mm) (153 mm). (180 mm) RMP-200L (7162610-07).. (210 mm) (153 mm). RMP-200D (7162615-07). (229 mm). REMOTE DIMENSIONS..994 . (25 mm).. (64 mm) .758 . (19 mm). RMP Remote (7150000). (143 mm). Page 4 of 25 A101441 Rev: x3 (4/11). PACKAGE CHECKLIST. 3. 1. 2. 4. 5 6. 7 8. 9. 10 11 12 13 15. 14. 1. 1/4 Poly-tubing, 6 meters (7005190) 9. 2 x Expansion screw : includes wall anchor 2. RMP-200L (7162610-07) (Shown) or and screw (7600121). RMP-200D (7162615-07) 10. Probe: includes gasket & nut lock (7005190). 3. RMP Remote (7150000) 11. 2 x Bullet connector, blue (0300650). Note: Not included in all RMP 12. 2 xTerminal ring tongue (2000682). 4. Mounting Plate (A100609) 13. 4 x Nut, #8-32, hex, (1400438).

5 5. Pick-up tube (7020180) 14. 4 x Tie wrap 6. Instruction manual (A100855) 15. Bulkhead fitting (7023342). 7. Check Valve, 1/4 tube (7901320). 8. 2 x Flat head rolling screw (S100076). A101441 Rev: x3 (4/11) Page 5 of 25. INSTALLATION DIAGRAM (RMP-200L). A Rinse Suction F. Rinse B Discharge C Detergent Suction D Detergent A B C D. Discharge E Power Rinse & Detergent F Signals E. MAX. 2m Detergent Rinse INSTALLATION DIAGRAM (RMP-200D). H. A Rinse Suction D. Rinse B Discharge F. C Water D Water G. Discharge E Power A B. Rinse & Detergent F Signals E. C. G Detergent Discharge MAX. 2m H Powder/Solid type feeder Rinse Page 6 of 25 A101441 Rev: x3 (4/11). INSTALLATION & ASSEMBLY. MOUNTING Step 2: Pre-drill pilot holes at the marked location. Insert wall anchor into the wall.

6 screw expansion screw (10) into wall anchor in wall. Mount the unit on a nearby wall (using suitable hardware) or on top of the dishwasher if desired. Try to keep the unit within three feet from the final rinse line to avoid long tubing runs. CAUTION: Do not mount the unit in the direct path of steam. This can short circuit and permanently damage the unit. Mounting the unit on the side, on the back, or on the vents of the dishwasher may cause thermal overload and damage or hinder the performance of the unit. Check all applicable plumbing and electrical codes before proceeding with the installation. This will help to ensure Step 3: Install mounting bracket on back of that the system is installed in safe and RMP dispenser (2) using flat head rolling screw suitable manner.

7 A wiring schematic of (8). the dishwasher should be used as reference for making electrical connections this is typically provided by the dishwasher manufacturer if one cannot be located on the machine itself. Step 1: Use level to mark hole location for mounting bracket (4). Step 4: Hang unit on two screws installed in step 2. A101441 Rev: x3 (4/11) Page 7 of 25. INSTALLATION & ASSEMBLY. PLUMBING Step 4: Insert suction end of 1/4" OD poly tube into pick-up tube (5). RINSE & DETERGENT PLUMBING. Step 1: Insert 1/4" OD poly tube (1) in suction (left) side of the peristaltic pump. Step 5: Insert poly-tube to the end of 1/4" OD. poly tube leaving 5 mm from the end of the tube. Step 2: Secure with tie wrap (14). Step 3: Cut 1/4" OD poly tube to the appropri- Step 6: Tighten grey compression nut on top of ate length from pump to chemical container pick-up tube to secure poly-tube in place.

8 Page 8 of 25 A101441 Rev: x3 (4/11). INSTALLATION & ASSEMBLY. Step 7: Place pick-up tube into chemical Step 2: screw rinse injection check-valve (7). container clockwise into rinse line between the rinse solenoid valves and the rinse jets. Step 8: Repeat steps 1 through 7 for suction Step 3: Connect rinse 1/4" OD poly tubing from side of detergent pump. Repeat steps 1 to 3 for discharge side of the pump and the injection rinse and detergent discharge side. fitting. Tighten grey compression nut to secure 1/4" OD poly tube into place. Rinse Rinse Detergent Detergent suction discharge suction discharge tube tube tube tube LIQUID DETERGENT & RINSE PLUMBING TO Step 4: Install the provided bulkhead fitting (15). THE DISHWASHER through a wall of the wash tank (above water level).

9 If an existing mounting hole cannot be Step 1: Wrap PTFE tape to threaded end of located, use of a 7/8" hole saw or punch may be rinse injection check valve desired. A101441 Rev: x3 (4/11) Page 9 of 25. INSTALLATION & ASSEMBLY. Step 5: Attach rubber washer onto bulk head Step 8: Hand-tighten the compression nuts on fitting on inside of wash tank. both the bulkhead fitting. Step 6: Securely hand tighten nut to bulk head fitting inside wash tank. Use pliers if necessary to tighten to prevent leaking. DRY DETERGENT PLUMBING (RMP-200D). Step 1: A powder or solid type feeder (not provided) should be used for dispensing dry detergent products. Follow the instructions included with the detergent feeder for installa- tion, and recommended water temperature/.

10 Pressure. Step 2: Cut a suitable length of 1/4" OD poly tubing (not provided) and connect between the input side of the water solenoid and the water source. Maximum recommended water Step 7: Cut a suitable length of 1/4" OD poly temperature is 140 F (60 C). tubing and connect between the discharge (right) side of the detergent pump's and the bulkhead fitting. Step 3: Cut a suitable length of 1/4" OD poly tubing (not provided) and connect between the output of water solenoid to a powder or solid detergent feeder. Step 4: Carefully tighten the compression nuts on the water solenoid over tightening may cause solenoid to leak. Tighten connections to the water source and detergent feeder as needed. Page 10 of 25 A101441 Rev: x3 (4/11). INSTALLATION & ASSEMBLY.