DynaPak Gas Sampler - YZ Systems

1 DynaPak Gas SamplerS Y S T E M S U P P O R T M A N U A LDP-2010DP-2010 INSTRUCTION & OPERATINGMANUALV ersion: 02042002YZ Systems , Inc. 3101 Pollok Drive Conroe, Texas USA 77303 P: F: IDP-2010 TDP-2010 TDP-2010 TDP-2010 TDP-2010 TABLEABLEABLEABLEABLE OFOFOFOFOF C C C C CONTENTSONTENTSONTENTSONTENTSONTENTSDP-2 010 Table of Contents .. ISection 1: First Things To Know .. 1 How to Use this Manual .. 1 Typographic Conventions.

2 1 Getting 1 Operation Specifications .. 2 Theory of Operation .. 3 system 4 Section 2: system Installation .. 5 Standard system Components .. 5 system Flow Schematic .. 6 Standard system Mounting .. 7 Standard system Connections .. 8 Optional DPS-2 Installation .. 9 Section 3: Sample Vessel Installation ..11 Variable Pressure/Constant Volume Cylinders .. 11 Variable Volume/Constant Pressure Cylinders .. 11 Link Plus .. 11 Section 4: system Control & Electronics .. 13 Overview .. 13 Section 5: Programming for Proportional-to-Flow Operation .. 15 Setting Operator Input Parameters .. 15 Section 6: Programming For Proportional-To-Time Operation.

3 19 Setting Operator Input Parameters .. 19 Section 7: Programming For Proportional-To-Time w/DPS-2 Operation .. 23 Setting Operator Input Parameters .. 23 Section 8: Mechanical system .. 27DP-2000 Sample Pump .. 28YZ Filter 29 Section 9: system Operation .. 31 Preparing The system For Operation .. 31 Section 10: system Maintenance ..33 Preventative Maintenance 33 Monthly 33 Semi-Annual 33 Annual 33 Recommended Spare Parts .. 33 Cleaning an Lubricating The Pump .. 34 Replacing a Depleted Battery .. 36 Section 11: system Troubleshooting .. 31 How to Use This Section .. 31 For Additional 31 Step-by-Step Resolution.

4 31 Battery Power .. 32 Battery Power Troubleshooting Steps .. 32Z-65 Counter Mode .. 33Z-65 Counter Mode Troubleshooting Steps .. 33Z-65 Timer Mode .. 34Z-65 Timer Mode Troubleshooting Steps .. 35 Appendix A: 39DP-2000 Sample Pump Assembled .. 39DP-2000 Sample Pump, Exploded View .. 40 Filter Regulator, Assembled .. 41 Filter Regulator, Exploded View .. 42 Link Plus .. 43 DuraSite Sample Vessel .. 44 Optional DPS-2 .. 45Z-65 and 46Z-65 Wiring Control Document .. 47YZ Systems , Inc. 3101 Pollok Drive Conroe, Texas USA 77303 P: F: 1DP-2010 1: F 1: F 1: F 1: F 1.

5 FIRSTIRSTIRSTIRSTIRST T T T T THINGSHINGSHINGSHINGSHINGS T T T T TOOOOO K K K K KNOWNOWNOWNOWNOW A A A A ABOUTBOUTBOUTBOUTBOUT T T T T THEHEHEHEHE D D D D DYNAYNAYNAYNAYNAPPPPPAKAKAKAKAKHow to Use this ManualThe DP-2010 Operations Manual is a step-by-stepguide containing the procedures needed to workwith the DP-2010 DynaPak system Series of samplers implementthe most advanced technology available in theindustry. It is recommended that the techniciansworking with the DynaPak Systems study themanual prior to initiating work on the system for thefirst ConventionsTo aide in readability, this manual uses severaltypographic conventions.

6 References to illustrations,photographs, and other related content will appear initalicized text along with the location of where to find theitem in the manual. Digital versions of the manual,available in Adobe Acrobat PDF format, will behighlighted further in blue italic text indicating the copyretains a hyperlink to the referenced units are listed in italic parenthesis textfollowing their US standard equivalent. As an example,for defining a distance, 15' ( meters), is how the textwill appear throughout the that require action, for example the pressing of a keyfor programming the controller, will feature the action item insentence case Bold Text followed in normal text by theitem such as, the Up Arrow key or Main Power switch.

7 Adobe Acrobat & Acrobat Reader are trademarks of Adobe Systems , HelpThis manual provides solutions to typical questionsabout the DP-2010 system . If the answer can notbe found within this manual, contact YZ Systems at:T: : : : calling, have this manual close at calling or writing, please include in yourcommunique the following information: The serial number of the DynaPak system andthe version number of this manual. The serialnumber is located on the inside of the enclosuredoor. The version number of this manual islocated at the bottom of each page.

8 A description of the problem and, if applicable theactions of the technical personnel when the Systems , Inc. 3101 Pollok Drive Conroe, Texas USA 77303 P: F: 2DP-2010 1: F 1: F 1: F 1: F 1: FIRSTIRSTIRSTIRSTIRST T T T T THINGSHINGSHINGSHINGSHINGS T T T T TOOOOO K K K K KNOWNOWNOWNOWNOW A A A A ABOUTBOUTBOUTBOUTBOUT T T T T THEHEHEHEHE D D D D DYNAYNAYNAYNAYNAPPPPPAKAKAKAKAKO peration SpecificationsMaximum Output:5,760 cc/day*( liters/day)Maximum Operating Pressure: 1,500 psig(124 Bar (g)Pump Displacement.)

9 2 - .4 cc/StrokeOperating Temp Range:0 to 140 degrees F.(17 C to 60 C)Power Supply:Internal Battery Pack*Flow SignalDry Contact orVoltage PulseNote: at temperatures below 32 F (0 C), condition-ing of the actuation gas supply may be the actuation gas supply has a high watercontent and/or a low hydrocarbon dew point, addi-tional actuation gas filtration or heating of the actua-tion gas supply may be necessary. Bottled nitrogencan also be used during cold operating conditions toavoid condensation in the actuation gas supply addition, operation at extreme temperatures willaffect seal and diaphragm performance.

10 To prolongthe service of seals and diaphragm, adequate heatshould be provided to maintain an operating environ-ment above 30 F (-1 C).* The External Power Option can be used inlieu of the internal battery pack. The ExternalPower Option (model # EPO-120) consists of anAC to DC convertor and intrinsically safe barrierto convert 120 VAC power to 28 VDC to operatethe controller without the use of the internalbattery Systems , Inc. 3101 Pollok Drive Conroe, Texas USA 77303 P: F: 3DP-2010 1: F 1: F 1: F 1: F 1.