FLENDER gear units - Siemens

1 FLENDER gear units gear , , , , , , , , , , , , , , , , , , , , , , , , , 1 to 22 Assembly and operating instructionsBA 5010 en 06/20102 / 94BA 5010 en 06/2010 gear , , , , , , , , , , , , , , , , , , , , , , , , , 1 to 22 Assembly and operating instructionsTranslation of the original assembly and operating instructionsTechnical dataSpare parts,customer serviceMaintenanceand repairFaults, causesand remedyOperationStart upFittingTechnicaldescriptionTransport andstorageSafety instructionsGeneral notesDeclarations1121110987654323 / 94BA 5010 en 06/2010 Notes and symbols in these assembly and operating instructionsNote:The term "Assembly and operating instructions" will in the following also be shortened to "instructions"or "manual".

2 Legal notesWarning note conceptThis manual comprises notes which must be observed for your personal safety and for preventing material for your personal safety are marked with a warning triangle or an "Ex" symbol (when applyingDirective 94/9/EC), those only for preventing material damage with a "STOP" ! Imminent explosion!The notes indicated by this symbol are given to prevent explosion these notes may result in serious injury or ! Imminent personal injury!The notes indicated by this symbol are given to prevent personal these notes may result in serious injury or ! Imminent damage to the product!The notes indicated by this symbol are given to prevent damage to the these notes may result in material !

3 The notes indicated by this symbol must be treated as general operating these notes may result in undesirable results or ! Hot surfaces!The notes indicated by this symbol are made to prevent risk of burns due to hot surfacesand must always be these notes may result in light or serious there is more than one hazard, the warning note for whichever hazard is the most serious is always in a warning note a warning triangle is used to warn of possible personal injury, a warning of material damage maybe added to the same warning personnelThe product or system to which these instructions relate may be handled only by persons qualified for the workconcerned and in accordance with the instructions relating to the work concerned.

4 Particularly the safety andwarning notes contained in those instructions. Qualified personnel must be specially trained and have theexperience necessary to recognise risks associated with these products or systems and to avoid possible / 94BA 5010 en 06/2010 Intended use of Siemens productsObserve also the following: Siemens products must be used only for the applications provided for in the catalogue and the relevanttechnical documentation. If products and components of other makes are used, they must berecommended or approved by Siemens . The faultfree, safe operation of the products calls for propertransport, proper storage, erection, assembly, installation, start up, operation and maintenance.

5 Thepermissible ambient conditions must be adhered to. Notes in the relevant documentations must designations indicated with the registered industrial property mark are registered trademarks of Siemens designations used in these instructions may be trademarks the use of which by third parties for their ownpurposes may infringe holders of liabilityWe have checked the content of the instructions for compliance with the hard and software , variances may occur, and so we can offer no warranty for complete agreement. The informationgiven in these instructions is regularly checked, and any necessary corrections are included in subsequent connection pointAir relief pointyellowOil filling pointyellowOil draining pointwhiteOil levelredOil levelredOil overflowConnection forvibration monitoring deviceLubrication pointredApply greaseLifting eyeEye boltDo not unscrewAlignment surface, horizontalAlignment surface.

6 VerticalThese symbols indicate the oil level checking procedure using the oil symbols indicate that the oil dipstick must always be firmly screwed / 94BA 5010 en 06 technical and surface sound pressure Measuring surface sound pressure level for bevel helical gear units ( ) with Measuring surface sound pressure level for bevel helical gear units ( ) without Measuring surface sound pressure level for helical gear units ( ) with Measuring surface sound pressure level for helical gear units ( ) without of the dangers and personal protective and of the gear coating and preservation with preservative lubrication through add on oil supply shaft sealing limiting backstop (special design)

7 On oil supply system with air oil on oil supply unit with water oil Water oil / 94BA 5010 en 06 temperature level monitoring monitoring drive, designed as a maintenance drive, designed as a load information on of gear unit on housing of installation Alignment surfaces, alignment Mounting on a foundation Mounting on a concrete foundation by means of stone bolts or foundation Mounting on a concrete foundation by means of anchor of a shaft mounting gear unit with hollow shaft and parallel Axial mounting gear unit with hollow shaft and internal spline to DIN Fitting with integrated DU Fitting with loose DU Axial mounting gear unit with hollow shaft and shrink Fitting with integrated DU Fitting with loose DU Axial the shrink the shrink and greasing the shrink mounting the shrink of the shrink.

8 Mounting gear unit with flanged mounting gear unit with block the torque arm for the gear - unit the torque supports for gear unit swing the / 94BA 5010 en 06 units with cooling unit with add on units with air oil units with fitted water oil unit with heating unit with oil-temperature monitoring unit with oil level monitoring unit with speed connection classes, tightening torques and initial tensioning connection torques and initial tensioning before start of preservative with Oil unit with cooling coil or external oil supply unit with unit with overrunning level monitoring monitoring (vibration measurement)

9 From preservation during longer Interior preservation with gear Interior preservation with preservative Interior preservation Exterior preservation , causes and information on faults and / 94BA 5010 en 06 and notes on oil-service of maintenance and repair water content of the air the fan and gear Taconite seals with Tacolab seals with cooling air oil water oil Check hose Top up Checking friction linings of torque limiting Checking auxiliary Check tightness of fastening inspection of the gear parts, customer spare parts and customer service of / 94BA 5010 en 06 technical dataThe most important technical data are shown on the rating plate.

10 These data and the contractualagreements between Siemens and the customer for the gear unit determine the limits of its correct use. Fig. 1:Rating plate gear unit Company logo Speed n2 Order number, item, sequence number, Oil datayear built(oil type, oil viscosity, oil quantity) Total weight in kg Instructions number(s) Special information Special information Type, size *) Manufacturer and place of manufacture Power rating P2 in kW or torque T2 in Nm Country of origin Speed n1*) ExampleB3 SH 13 Size1 .. = design without base(from size 13)Type of output shaftS=Solid shaft, reinforcedH=Hollow shaft with parallel keywayD=Hollow shaft for shrink diskK=Hollow shaft with internal splineto DIN 5480F=Flanged shaftP=Design paper-processing machineNumber of stages1, 2, 3 or unit typeH= helical gear helical gear unit (2, 3 or 4 stages only)T = bevel helical gear unitwith split housing(sizes 4 to 12)10 / 94BA 5010 en 06/2010 Data on weights and measuring surface sound pressure levels of the various gear types are given initems and/or further technical data, refer to the drawings in the gear unit and / 94BA 5010 en 06 1.