GTH-644 GTH-842 GTH-844 - Genie lift

1 Serial Number Range GTH-644 GTH-644 from GTH0606A-8418. to GTH0610A-14000. GTH- 842 gth -644 from GTH0606B-6271. to GTH0610B-14000. GTH-842 from GTH0806A-8418. GTH-844 to GTH0810A-14000. GTH-842 from GTH0806B-6958. to GTH0810B-14000. GTH-844 from GTH0806A-8418. to GTH0810A-14000. GTH-844 from GTH0806B-6956. to GTH0810B-14000. Part No. 97486. Rev B32. November 2018. November 2018. 2 GTH-644 , GTH-842 , GTH-844 Part No. 97486. November 2018. How to Read Your Serial Number Part No. 97486 GTH-644 , GTH-842 , GTH-844 3. November 2018. Table of Contents Transmission Output Shaft Assembly, This manual is updated frequently. If you have a Transmission Control Assembly, printed manual, you can keep it up to date by Transmission Modulation Valve Assembly, downloading new figures from the Genie website at For the most up-to-date parts Transmission Drive Plate Assembly, information, visit the Parts Lookup System on the Genie website at 0400 Front and Rear Axle Components Axle Gear Box and Covers, Front and Rear Differential Assembly, Front How to Read Your Serial Axle Differential Assembly, Rear Parts Stocking Axle Steering Assembly, Front and Rear How to Order Trunnion Mount Assembly, Front and Service Parts Fax Order Service Brakes and Parking Brakes, Front Disc Brake Assembly, Rear Steering Arm Assembly, Front and Electronic Version Steering Cylinder Assembly.

2 Front and Rear Click on any page number to view the figure. 0500 Engine Components Engine and pump Assembly, 0100 Decals Starter Relay, Sender Assembly, Decals, View Engine Assembly, Deutz BF42012, View Decals, View Engine Assembly, Deutz BF42012, View 0200 Drive Chassis Components Engine Assembly, Deutz BF42012, View Power Train Assembly, JD-4045 Tier Engine Components, Deutz BF42012, View Drive Shaft Assembly, Front & Engine Components, Perkins 1104C Tier 2 and Tier 3, View Fuel Tank Engine Assembly, Perkins 1104C, Tier 2 and Tier 3, Battery Box View General Assembly, View Engine Assembly, Perkins 1104C, Tier 2 and Tier 3, General Assembly, View View Engine Enclosure Assembly, JD-4045 Tier II (to serial Exhaust Assembly, JD-4045 and Deutz number GTH0607B-6513, GTH0807B-7649 and Exhaust Assembly.)

3 Perkins GTH0807A-10364)..28. Air Cleaner Assembly, All Engine Enclosure Assembly, Perkins 1104C (from serial number GTH0607B-6514, GTH0807B-7650 and GTH0807A-10365)..30 0600 Cab Components Operators Compartment Assembly, View 0300 Transmission Components Operators Compartment Assembly, View Transmission Converter Housing Assembly, Operators Compartment Assembly, View Foot Brake Transmission Case and Plate Assembly, Accelerator Assembly with Pedal Transmission Torque Converter Assembly, Instrument Panel Assembly (before serial number Transmission Gear Assembly, Transmission Pump Drive Assembly, Instrument Panel Assembly (before serial number Transmission Charging Pump Assembly, Transmission Reverse Idler Assembly, Instrument Panel Assembly (from serial number GTH0608A-12690).)

4 118. Transmission Forward and Reverse Shaft Assembly, Instrument Panel Assembly (from serial number GTH0808A-12690)..120. Transmission Third Shaft Assembly, 4-Way Controller Transmission First and Second Shaft Assembly, 4 GTH-644 , GTH-842 , GTH-844 Part No. 97486. November 2018. Table of Contents (continued). 0700 Boom Components Selector Valve, Boom Assembly, View Return Filter Boom Assembly, View Control Block Boom Assembly, View Main Valve Boom Assembly, View Hydraulic Pump Assembly, View Boom Assembly, View Hydraulic Pump Assembly, View Boom Assembly, View Electric Valve, 4 Boom Assembly, View Electric Valve Assembly, 4 Boom Assembly, View Valve, Boom Activated Boom Assembly, View Valve, Parking Brake and Differential Boom Assembly, View Rear Lockup 0800 Hydraulic Hoses and Fittings 1000 Accessories Circuit,Pump, Oil 1001.

5 1 Fully Enclosed Cab Assembly, View Circuit, Lift-Tilt, 1002. 1 Fully Enclosed Cab Assembly, View Circuit, Lift-Tilt, 1003. 1 Fully Enclosed Cab Assembly, View Circuit, Lift-Tilt, 1004. 1 Fully Enclosed Cab Assembly, View Circuit, 1005. 1 Fully Enclosed Cab Assembly, View Circuit, Boom, 1006. 1 Fork Frame Rotate Circuit, 4 Way 1007. 1 Rotate Cylinder Circuit, 1008. 1 Dual Pilot Check Circuit, 1009. 1 Circuit, Fork Circuit, Rear 1010. 1 Circuit, Auxillary Hydraulics, 3 -7 Circuit, Parking Brake, GTH-844 , 1011. 1 Road and Work Light Circuit, Parking Brake, 1012. 1 Road Light Circuit, Pressure 1013. 1 Work Light Circuit, Brake - Differential Lock, GTH-844 , 1014. 1 HVAC 1015. 1 HVAC Circuit, Brake, 1016. 1 Condenser Assembly, Circuit, Oil Cooler, JD-4045, Tier 1017.

6 1 Fender Circuit, Oil Cooler, Perkins, Circuit, Fuel, JD-4045, Tier Indices Part Number Circuit, Fuel, Perkins Part Description 0900 Hydraulic Components Cross References Lift Cylinder, Fittings Cross Lift Cylinder, GTH-644 and Tilt Boom Cylinder, GTH-644 and Boom Cylinder, Sway-rear Lock up Motion Valve, Base Tilt Motion Valve, Head Tilt Motion Valve, Boom Motion Valve, Base Lift Dual Pilot Check Orbital Part No. 97486 GTH-644 , GTH-842 , GTH-844 5. November 2018. Notes 6 GTH-644 , GTH-842 , GTH-844 Part No. 97486. November 2018. Parts Stocking List Part No. 97486 GTH-644 , GTH-842 , GTH-844 7. November 2018. How To Order Parts 8 GTH-644 , GTH-842 , GTH-844 Part No. 97486. November 2018. Fax Order Form Part No. 97486 GTH-644 , GTH-842 , GTH-844 9. 0100 Decals November 2018.

7 Decals, View 1. 10 GTH-644 , GTH-842 , GTH-844 Part No. 97486. November 2018 0100 Decals Decals, View 1. Item Part No. Description Qty. -- 97494GT DECAL KIT,SAF/INST,644/842/844. includes items 2-4 and 10-24. 1A 114087GT DECAL,COSMETIC, gth 644 1B 114086GT DECAL,COSMETIC,GTH 842 1C 114062GT DECAL,COSMETIC,GTH844 2 4-1401-2GT DECAL, DIESEL 3 4-1401-3GT DECAL, HYD OIL 4 4-1401-8GT DECAL, TRANSMISSION 5 4-1105-11GT DECAL, A, 6 4-1105-12GT DECAL, B, 7 4-1105-13GT DECAL, C, 8 4-1105-14GT DECAL, D, 9A 114059GT DECAL,COSMETIC, Genie 9B 114058GT DECAL,COSMETIC, Genie 9C 114057GT DECAL,COSMETIC, Genie 10 3-1257-1GT DECAL, HYDRAULIC OIL ONLY!..1. 11 2-1293GT DECAL, BURN 12 2-1294GT DECAL, CRUSH HAZARD, 13 114118GT DECAL,WARN,OVERTURNING 14 2-1298GT DECAL, OVERHEAD CRUSH.

8 15 2-1302GT DECAL, NOT A MAN 16 2-1303GT DECAL, EXPLOSION HAZARD, 17 2-1304GT DECAL, EXPLOSION, BURN HAZ, 18 117589GT DECAL,FLT. GUIDE,PRKNS,JD, 19 4-1880-1GT DECAL, BOOM 20 82366GT DECAL,CHEVRON RANDO 21 1-1287GT DECAL, DAILY CHECK 22 114083GT DECAL,COSMETIC, Genie . LOGO, 23 117254GT DECAL,DANGER,NO STARTING. 24 108591GT DECAL, DANGER, STARTING Part No. 97486 GTH-644 , GTH-842 , GTH-844 11. 0100 Decals November 2018. Decals, View 2. 12 GTH-644 , GTH-842 , GTH-844 Part No. 97486. November 2018 0100 Decals Decals, View 2. Item Part No. Description Qty. 1A 114073GT DECAL,LOAD CHART, 1B 114072GT DECAL,LOAD CHART, 1C 114071GT DECAL,LOAD CHART, GTH-844 . 2 2-1345GT DECAL, STEERING 3A 2-1346GT DECAL, 4 WAY 3B 2-1284GT DECAL,DUAL 4 4-1401-10GT DECAL, TRANSMISSION 5 4-1105-19GT DECAL, REAR AXLE 6 2-1290GT DECAL, FALLING OBJECT 7 2-1291GT DECAL, ALWAYS USE SEAT 8 2-1292GT DECAL, READ OPERATORS.

9 9 2-1295GT DECAL, OVERTURNING 10 2-1296GT DECAL, OVERTURNING 11 2-1299GT DECAL, CRUSH HAZARD, PARK 12 2-1300GT DECAL, CRUSH HAZARD, NO 13 2-1301GT DECAL, ELECTRICAL 14 2-1302GT DECAL, NOT A MAN 15 2-1352-1GT DECAL,DASH GANG 16 2-1347GT DECAL, 17 2-1353-1GT DECAL,PB,WARNING LT & 18 1-1684GT DECAL, AXLE DIFFERENTIAL 19 117259GT DECAL,GLOW PLUG 20 117260GT DECAL,GLOW 21 108590GT DECAL, INTAKE AIR Part No. 97486 GTH-644 , GTH-842 , GTH-844 13. 0200 Drive Chassis Components November 2018. Power Train Assembly, JD-4045 Tier II. 14 GTH-644 , GTH-842 , GTH-844 Part No. 97486. November 2018 0200 Drive Chassis Components Power Train Assembly, JD-4045 Tier II. Item Part No. Description Qty. -- Ref. ENGINE AND PUMP ASSEMBLY. (refer to ). 1 6-5306-14GT SCREW,3/8NF 1 3 2 6021GT WASHER,LOCK.

10 3 6-8510-40GT CAPSCREW / HEX 4 6-9111-10GT LOCKWASHER, 5A 3-1360-1GT TRANSMISSION MOUNT / (exhaust side, John Deere and Deutz). 5B 3-1360-2GT TRANSMISSION MOUNT / RH. (cab side, John Deere and Deutz). 6 6-8112-35GT SCREW,12MM X 7 49409GT WASHER,LOCK, 8 77051GT NUT,NYLOCK,3/4-10, 9 108674GT SCREW,HHC,3 , 10 108491GT WELDMENT,SWAY CYL 11 5-2041-22GT PIN,ONE THRU 12 13918GT SCREW,HHC,3/8-16 X , 13 825019GT ROD END,. , 14 6097GT WASHER,FLAT,USS,3/8",Y. 15 4828GT NUT,NYLOCK,3/8-16. 16 108489GT PLATE,BASE SWAY 17 6-5212-48GT SCREW,3 18 108654GT AXLE ASSEMBLY, 19 7-229-896GT BOLT/3/8 UNF-2AX3/4 20 6097GT WASHER,FLAT,USS,3/8",Y. 21 123577GT STRAP KIT,DRIVESHAFT, required for installation of the driveshafts 22 Ref. DRIVE SHAFT, FRONT. (refer to ) needs two quantity of 123577 strap kit (item 21).