1 SOCKETLESSHOSE AND FITTINGSJA262B INDEXINTRODUCTION1 SectionPagesIntroduction1-2 Assembly3 SectionPagesHose4-6 Fittings7-9 Assembly ..92556 ..52565 ..54738 ..74739 ..74740 ..74741 ..74742 ..7 PartNumberPage4743 ..74750 ..84753 ..74772 ..84797 ..7190326 ..8190327 ..8190328 ..8190465 ..8190516 ..8190672 ..8190944 ..8191321 ..8F2015 ..10FC332 ..6 PartNumberPageFC5847 ..8FC5848 ..8FC5849 ..8FC5852 ..8FC5853 ..7FC647 ..6FC662 ..5FJ7023 ..8FJ7044 ..8FJ7358 ..8FJ9068 ..7FJ9486 ..7FT1258 ..10FT1259 ..10 Eaton is a global diversified industrialmanufacturer of highly engineeredproducts that serve industrial, vehicle,construction, commercial and aero-space markets. Principal productsinclude hydraulic products and fluidconnectors, electrical power distributionand control equipment, truck drivetrainsystems, engine components and awide variety of controls. The companyhas 59,000 employees and 195 manufacturing sites in 24 Internet address for Eaton is: no clamps, bands, wires or bolts requiredFitting design and special hose construction assure a tight, leak-proof connection with maximum operating pressures up to 350 variety of applications for a range of system requirementsSOCKETLESS hose and FITTINGS can be used in a wide variety of industrial and automotive fluid conveying applications, includ-ing air, water, gasoline, and fuel and lubricating oils.
2 Notrecom-mended for hydraulic impulse applications. Notapproved for airbrake resistant for demanding serviceSOCKETLESS hose is available in both durable syntheticrubber and polyester braid covers for selective applicationsrequiring abrasion or wear for identificationEasy identification of system and of lines in multiple hose enhancement. Allows color customizing of machinery and quality SOCKETLESS hose for the most temperature SOCKETLESS hose per MIL-DTL-13444 Type 1,Class A coded SOCKETLESS hosewith durable synthetic rubber cover for hose forhigh temperature duty SOCKETLESS hosewith color-coded polyester hose styles to choose from for extended service lifeSOCKETLESS Reusable FittingBrass CapTextile reinforcementimpregnated with syntheticrubber for added strengthDurable synthetic rubber orpolyester braid cover for abrasion and wear resistanceSynthetic rubber tube for fluid compatibility andcontainmentINTRODUCTIONINTRODUCTION21 -2-ConnectTo assemble SOCKETLESS hose1.
3 Cut hose squarely with a sharp Lubricate inside of hose and outside of nipple Push hose on fitting until hoseend bottoms underneath protective cap as disassemble SOCKETLESS hose1. Slit hose lengthwise from protective cap to end Bend hose, then snap hose off with a quick INSTRUCTIONS3 How to OrderAccurate processing and prompt delivery of your orderdepend on easy identification of your requirements. Pleaseorder Aeroquip parts using correct part numbers asdescribed in this catalog. Inquiries and orders should bedirected to your Aeroquip Products Distributor or:EatonIndustrial Division3000 Strayer Box 631 Maumee, OH 43537-0631 Phone: 419-867-2600 FAX: 419-867-2629 Part Numbers and Dash SizesThe first two numbers of the dash size of each part number,(example: -0608) indicates the size of the terminal, or con-necting end. The second two numbers of the dash sizes(example: -0608) indicates the hose size. In the example -0608, 08 is the hose given in this catalog for Aeroquip products areapproximate and should be used for reference only.
4 Exactdimensional information for a given product is subject tochange and varying tolerances; contact Eaton directly for fullcurrent Length HoseCut lengths of hose should be ordered as shown below byspecifying lengths in numeric part numbers:2556 -6*-481/2 Hose typeHose size (in 16ths of an inch)Cut length (in inches)For alpha-numeric part numbers:FC332-08*-00484 Hose typeHose dash size (in 16ths of an inch)Cut length (in inches)Last digit is in 8ths of an inch 00484 = 481 2inches*For color coded hoses FC647 and FC662 color codes need to beadded after hose dash size. Color codes are BLK=black,BLU=blue, BRN=brown, GRA=gray, GRN=green, RED=red,WHT=white, YEL= : FC662-4 BLU-00484 Bulk HoseBulk hose should be ordered by specifying length in feet asshown number 500 2556- 06 Quantity (in feet)Hose typeHose size (refer to hose spec sheet)FittingsFittings should be ordered as shown number 4738- 2- 4 BBasic part numberPipe or port size (in 16ths of an inch)Mating hose size (in 16ths of an inch)Material designation suffixHOW TOORDERHOSE4 WARNINGA eroquip manufactures the terminal ends of our hose FITTINGS to the appropriate requirements established by the , the performance ratings of these hose FITTINGS meetthe SAE requirements.
5 It is possible to order a hose assemblywith a fitting terminal end that has a performance rating lowerthan the hose rating. When ordering hose assemblies, pleasekeep the terminal end performance rating in mind since this mayaffect overall hose assembly hose assembly components (hose and FITTINGS ) are eas-ily assembled in the field. However, factory assembled swaged,crimped and reusable hose assemblies are available. For com-plete information, contact fitting TOLERANCES ARE ENGINEERED TO MATCHAEROQUIP HOSE TOLERANCES. THE USE OF AEROQUIP FIT-TINGS ON HOSE SUPPLIED BY OTHER MANUFACTURERSAND/OR THE USE OF AEROQUIP HOSE WITH FITTINGS SUP-PLIED BY OTHER MANUFACTURERS MAY RESULT IN THE PRO-DUCTION OF UNRELIABLE AND UNSAFE HOSE ASSEMBLIESAND IS NEITHER RECOMMENDED NOR AUTHORIZED SHALL NOT BE SUBJECT TO AND DISCLAIMS ANYOBLIGATIONS OR LIABILITIES (INCLUDING BUT NOT LIMITED TOALL CONSEQUENTIAL, INCIDENTAL AND CONTINGENT DAMAGES)ARISING OUT OF BREACH OF CONTACT OR OF WARRANTY ORARISING FROM TORT CLAIMS (INCLUDING WITHOUT LIMITATIONNEGLIGENCE AND STRICT LIABILITY)
6 OR OTHER THEORIES OFLAW WITH RESPECT TO ANY HOSE ASSEMBLIES NOT PRO-DUCED FROM GENUINE AEROQUIP HOSE FITTINGS , HOSE ANDAEROQUIP APPROVED EQUIPMENT, AND IN CONFORMANCEWITH AEROQUIP PROCESS AND PRODUCT INSTRUCTIONS FOREACH SPECIFIC HOSE TO FOLLOW AEROQUIP PROCESS AND PRODUCTINSTRUCTIONS AND LIMITATIONS COULD LEAD TO PREMATUREHOSE ASSEMBLY FAILURES RESULTING IN PROPERTY DAM-AGE, SERIOUS INJURY OR , FC662 HOSESPECIAL APPLICATION5FC662 Textile reinforced color codedLow pressure SOCKETLESS FootINCHESINCHESPSIPSIINCHESINCH/HgPOUND SFC662-04 .. :Synthetic rubber tube, textile reinforcement, synthetic rubber :For gasoline, fuel and lubricating oils, air and water. Not recommended for hydraulic impulseapplications and is not approved for air brake applications. Operating Temperature: Up to +212 F (100 C). Water not to exceed +150 F (+66 C), air not to exceed+150 F (+71 C). NOTE: You must insert the correct color code in the complete part number. Color codes are BLK = black, BLU = blue, GRA = gray, GRN =green, RED = red, YEL = yellow.
7 Example: FC662-04 BLU-RL is a blue cover in dash size braidLow pressure SOCKETLESS Meets performance requirements SAE 30R2 Type :Synthetic rubber tube, textile braid reinforcement, synthetic rubber :For gasoline, fuel and lubricating oils, air and water. Not recommended for hydraulic impulse applications andis not approved for air brake applications. 2565 is a low temperature synthetic rubber covered MIL-DTL-13444 Type 1,Class A Temperature Range: 2556: 40 F to +212 F ( 40 C to +100 C). Water not to exceed +150 F (+66 C), air notto exceed +160 F (+71 C). 2565: -65 F to +250 F (-54 C to +121 C). Water not to exceed +150 F (+66 C), air not toexceed +165 F (+74 C).FC647 Textile braidLow pressure SOCKETLESS FootINCHESINCHESPSIPSIINCHESINCH/HgPOUND SFC647-04*. *. *. *. *. :Synthetic rubber tube, textile braid reinforcement, polyester braided :For gasoline, fuel and lubricating oils, air and water. Not recommended for hydraulic impulseapplications and is not approved for air brake applications.
8 Operating Temperature Range: 40 F to +212 F ( 40 C to +100 C). Water not to exceed +150 F(+66 C), air not to exceed +165 F (+74 C).*NOTE: You must insert the correct color code in the complete part number. Color codes are BLK = black, BLU = blue, BRN = Brown, GRN =green, WHT = white. Example: FC647-04 GRN is a green cover in dash size braidLow pressure SOCKETLESS :AQP elastomer tube, textile braid reinforcement, AQP elastomer :For gasoline, fuel and lubricating oils, air and water. Not recommended for hydraulic impulseapplications and is not approved for air brake applications. Operating Temperature Range: 40 F to +300 F ( 40 C to +150 C). Air not to exceed +250 F (+121 C)and water not to exceed +180 F (+82 C).FC332, FC647 HOSESPECIAL APPLICATION6for use with Hose2556, 2565, FC332, FC647, FC662 DashHosesizeThreadsizeADE 4738 2-4B1 pipe 4738 DashHosesizeThreadsizeADE FC5853 0404S1 NPSM swivel FC5853 DashHosesizeThreadsizeADE 190672 4B7 37 ( ) Male flare 190672 DashHosesizeThreadsizeADE 4742 4B7 45 male flare 4742 DashHosesizeThreadsizeADE 4740 3-4B3 45 inverted male flare 4740 DashHosesizeThreadsizeADE 4743 3-4B3 42 inverted female flare 4743 Universal and 45 swivel 4797 Universal 4739 45 *4741 45 ( )DashHosesizeThreadsizeADE FJ9068 0404S1 0204B1 *Use only with petroleum and waterglycol pipe swivel FJ9068 /FJ9486 *Uses Neoprene O-RingDashHosesizeThreadsizeADE 4753 4-4B1 dimensions in pipe 4753 SOCKETLESSDashHosesizeThreadsizeADE 4797 4B 7 1 3 3 7 7 6B*5 *11 3-4B3 Double notch in nut for Universal type identification for 45 and 37 ( ) connections.
9 *Single notch in nut for 45 FITTINGSREUSABLE7 DashThread HosesizeTsizeADE FJ7044 0404S9 FJ7044 DashThread HosesizeTsizeADE HFJ7358 0404S9/16-18-04 ..820606S11/16-16-06 ..910808S13/16-16-08 .39 -12 .61 HosesizeTsizeADE HFJ7023 0404S9/16-18-04 ..410606S11/16-16-06 ..440808S13/16-16-08 .39 .591212S13/16-12 -12 .61 .83 All dimensions in FJ7023 for use with HoseFC332, FC384, 1525, 2556, 2565,FC662 ORSSOCKETLESSDashHosesizeThreadsizeADE 4772 Mender 4772 DashHosesizeTube Size sizeADE 4750 type 4750 DashHosesizeThread sizeADE HFC5848 0606S*5/8-18-06 ..39FC5847 0606S9/16-18-06 ..39FC5849 0404S 7/16-20-04 ..330808S 3/4-16-08 .39 .55 All dimensions in inches. Double notch in nut for Universal type identification for 45 and 37 ( ) connections.*Single notch in nut for 45 elbowFC5848 45 swivel*FC5847 37 ( ) swivelFC5849 Universal swivel REUSABLEFITTINGSHOSE FITTINGSREUSABLE8 DashHosesizeThread sizeADE H190328 6S*5/8-18-06.
10 4S 7/16-20-04 . 3/4-16-06 .30 3/4-16-08 .39 6S9/16-18-06 . 6S9/16-18-06 . 0404S 7/16-20-04 . sizeADE H190327 4S7/16-24-04 .17 .30 .30 .39 6S5/8-18-06 .30 sizeADE H190944 4S7/16-24-04 .17 .966S5/8-18-06 .30 . Male inverted flare45 elbow 190944 male inverted flare90 elbow (short) 190327 male inverted flare90 elbow (long) 190326 90 elbow (short)190328 45 swivel*191321 Universal swivel 190516 37 ( ) swivel90 elbow (long)190465 37 ( ) swivelFC5852 Universal swivel DashHosesizeThreadsizeADE 4-41 for BSP and Metric FITTINGS is male DashHosesizeThreadsizeADE 4-41 in bold typemillimeters in light typeBSP female swivel for use with Hose2556, 2565, FC662, FC332, FC647 BSPSOCKETLESSDashHosesizeThreadsizeADE male 60 DIN 7631/7647 DashHosesizeThreadsizeADE universal female swivel60 DIN 7631 DashHosesizeThread sizeADE R male 24 DIN 3901/3902 DashHosesizeThread sizeADE R 261 *R is tube and refers to mating component when notcalled out on the for BSP and Metric FITTINGS is in bold typemillimeters in light typeMetric universal female swivel 24 DIN 3901/3902 use with Hose2556, 2565, FC662, FC332, FC647 MetricSOCKETLESSREUSABLEFITTINGSHOSE FITTINGSREUSABLE9 ASSEMBLYEQUIPMENTASSEMBLY EQUIPMENT10 Hose Specifications SOCKETLESS hose, all sizesFeatures Fast.