Instruction Book for - Rhin-O-Tuff

1 Instruction Book forHD Punch MachinesHD7700HD7000HD7500 HHD7700, HD7000 & HD7500 HSetup & Operator ManualIssue 5 February 2012 Performance Design electric punches have been designed to punch most any job thatmay pass through your bindery or office. No matter what type of bindingyou need to carry out, these punches can handle the job. Maximumpunching length for the HD7700, HD7000 is 14 (356mm) and theHD7500H is 24 (610mm). The HD7700, HD7000 and the HD7500 Hutilize quick-change die handles to secure the die Contents S/N:_____Punch (1)__Chip Drawer (1)__Power Cord (1)__Foot Pedal (1)__Oil (1)__Brush (1)__Instruction Book (1)__Reversing Tool (1)__Die Bolt Kit (1)a) 5/16 allen wrench (1)b) 3/8 - 16 X 1 Socket Head Screw (2)Inspected by:_____HD7000/HD7100 Contents S/N:_____Punch (1)__Chip Drawer (1)__Power Cord (1)__Foot Pedal (1)__Oil (1)__Brush (1)__Instruction Book (1)__Reversing Tool (1)Inspected by:_____HD7700(H)/HD7650/HD7000 Plus/HD6700 ContentsS/N.

2 _____Punch (1)__Chip Drawer (1)__Power Cord (1)__Foot Pedal (1)__Oil (1)__Brush (1)__Instruction Book (1)__Palm Switch (1)__Tee Handle Reversing Tool (1)Inspected by:_____(Palm Switch not included with__Die Bolt Kit (1) (HD6700 Only)HD7700H, HD7650, HD7000 Plusa) 5/16 allen wrench (1)or HD6700)b) 3/8 - 16 X 1 Socket Head Screw (2)HD7500H Contents S/N:_____Punch (1)__Chip Drawer (1)__Power Cord (1)__Foot Pedal (1)__Oil (1)__Brush (1)__Instruction Book (1)__Reversing Tool (2)Inspected by:_____Table of ContentsTopic:Page Number:3 Safety Alert SymbolsSafe operating guidelinesProper machine placementProviding electric powerDie installation / MaintenanceSetting the paper stopPunching paperRemoving paper wastePaper jamTroubleshooting44566-89101010-1213 Safety Alert SymbolsuHD7100,The HD7700/H, HD7650, HD7000, HD7000 Plus, HD6500,HD6700 & HD7500/H need to be plugged into a wall outlet thatprovides a 15-amp, 120 volt service (16-amp, 220 volt for Europeaninstallations)

3 And is protected by a fuse or circuit breaker at the mainelectrical machine cycles on its own, turn off power switch, unplug machinefrom the wall outlet and call your dealer immediately for sure you read this section very carefully! Learn to recognizetheseThehave been designed toprovide a high level of protection to an operator. Follow the guidelinesbelow while installing, operating and maintaining your Alert , HD7650, HD7000, HD6500,HD6700 & HD7500/HHD7100, HD7000 Plus,4!DANGER!WARNINGSafe Operating Guidelines!CAUTIONCAUTION: Indicates a hazardous situation which, if not avoided, could result inminor or moderate injury. It may also be used without the safety alert symbol asan alternative to "Notice".

4 WARNING: Indicates a hazardous situation which, if not avoided, could result indeath or serious : Indicates a hazardous situation which, if not avoided, will result indeath or serious injury. This signal word is to be limited to the most HazardTwo Person LiftElectric ShockCrushing HazarduAlways replace any fuse with the same type andamperage fuse as indicated on the powerbefore servicing.!WARNINGuAlways keep this Instruction manual with the machine for reference tosafe operating guidelines and correct operation of the HazardHint or Suggestion5 Placing your machine in the proper location:uBefore lifting machine, turn power off and removethe power cord from the wall outlet.

5 The machineis very heavy! Never attempt to lift the machineby yourself. Two people will be needed to lift the machine on a hard level surface, place the foot pedal on thefloor in front of the machine. Ensure the placement of machine allowsfor ergonomic work flow (separate locations for un-punched books anda punched books).uuuConnect the foot-pedal cord into the foot-pedalreceptacle on the back of the machine, do notattempt to connect foot-pedal into anything otherthan the foot-pedal with a palm-switch that can beusedof the foot-pedal. Decide whichdevice you want to use to activate the machine andconnect that device into the foot-pedal receptacleon the back of the activated switches are available forthese punches.

6 These switches replace the foot-pedal or palm switch and plug into the foot-pedalreceptacle on the back of the HazardSingle personlift could resultin person lift required.!CAUTIONuTurn power switch off before maintaining orchanging die assembly.!WARNINGC rush hands awayfrom moving and disconnectpower before of appropriate hand protection should beutilized to avoid injury from handling of materials.!CAUTIONC utting HazardInjury to fingersand hand protection!CAUTIONT ripping HazardBodily injury couldoccur from cables awayfrom walkwaysuFollow all recommended workplace procedures for repetitive power to the machine:uPower cord shall be certified for the countrywhere the machine will be oneend of the power cord into the power cordreceptacle on the back of the machine.

7 Theother end goes into the wall Installation:uuuuHD7700/H, HD7650, HD7100, HD7000, HD7000 Plus & HD7500/H:Diagram sure there is no paper dust or paper chipsin the machine die slot before installing the the die by sliding it into the opening located on the right handside of the machine. Make sure the punch pin retainer slides into theslot on the back side of the both quick-change die handles to the lock position. Themachine will not operate unless the handles are in the locked sure themachine is turned off before installing thedieDiagram 1. (Image of HD7000)6!DANGERH azardous only approvedpower cordassemblies.!WARNINGC rush hands awayfrom moving and disconnectpower before and HD6700:Diagram sure there is no paper dust or paper chipsin the machine die slot before installing the the chip drawer before installing the die the die by sliding it into the opening on the right hand side of themachine.

8 Make sure the punch pin retainer slides into the slot on theback side of the two 5/16 -18 socket head cap screws provided with the machinealong with the hex key, secure the die assembly in the punch bythreading the screws through the holes in the punch and turning themclockwise until the chip surethe machine is turned off before installing 2. (Image of HD6500)Comb Die Backspace (Margin) AdjustmentuThe comb die assemblies for the HD7700/H, HD7650, HD7100,HD6500,HD6700 and HD7500/H have a fourposition adjustable backspace. The positions are changed by pushingthe adjustor bar to the left for deeper settings (commonly used foraverage to thicker sized books) and pulling the adjustor bar to the rightfor shallower settings (commonly used for thinner sized books).

9 HD7000, HD7000 Plus,7!WARNINGC rush hands awayfrom moving and disconnectpower before Punch PinsuTurn machine power off and remove dieassembly from the machine.. Pull the pin capture away from thepin retainer to expose the punch the opposite side of the die assemblyfrom the handle, push down on the pinretainerwRemove the desiredpunch pin or pins. Replace the pin capture by pressing down on the pin retainer andplacing the pin capture back into place. Install die assembly into machine as described earlier and turnmachine power back maintenance should be performed with the die removed from themachine. To perform the die maintenance, remove the die assemblyfrom the machine (see die installation section).

10 Apply enough oil any excess oil with a disposable cloth. After oiling, alwayspunch some scrap paper to remove excess pinSaturate a small section of acloth with oil and using thatportion of the cloth, wipe thepunch pins to apply a lightcoating of Maintenance8 Setting the paper stop:uHD7500, HD7650, HD7100, HD7000, HD7000 Plus, HD6500 and HD6700-Locate the paper stop on the front cover of themachine. Loosen the knob counterclockwise,so that the guide can be adjusted to the left orthe thepunch pattern is centered on the machines allow for viewing of common sized paperposition markings on the die assemblies. Aligning the paperstop with these marks will result in the punch pattern beingcentered on the paper and need only small adjustments if at the paper stop until thedesired position is reached and tighten theknob clockwise until tight to lock the paperstop in place.