Operator’s Manual GTH-5519

1 operator s ManualOriginal Instructions Second EditionFirst PrintingNovember 2015 Part No. number rangeGTH-5519 From GTH5516M-4511To GTH5516M-5337 Tier 4 InterimTier 4 FinalContentsIntroduction ..1 Symbol and Hazard Pictorials Work Area Safety ..18 Inspections ..23 Operating Instructions ..34 Transport and Lifting Instructions ..43 Maintenance ..56 Load Charts ..57 Copyright 2015 by Terex CorporationSecond Edition: First Printing, November 2015 Genie is a registered trademark of Terex South Dakota, Inc. in the and many other countries. GTH is a trademark of Terex SouthDakota, 2015 GTH-5519 Part No. Edition - First PrintingNovember 2015 Second Edition - First PrintingPart No. GTH-5519 1 IntroductionAbout This ManualGenie appreciates your choice of our machine for your application.

2 Our number one priority is user safety, which is best achieved by our joint book is an operation and daily maintenance Manual for the user or operator of a Genie Manual ,along with the AEM Rough Terrain Forklift Safety Manual , should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, contact IdentificationThe machine serial number is located on the serial UseA variable reach rough terrain forklift truck is defined as a wheeled type truck with a pivoting boom, which may be equipped with various attachments for picking, transporting and placing loads with the established load range of this product in any other way is prohibited and contrary to its intended Distribution andComplianceSafety of product users is of paramount importance to Genie. Various bulletins are used by Genie to communicate important safety and product information to dealers and machine information contained in the bulletins is tied to specific machines using the machine model and serial number.

3 Distribution of bulletins is based on the most current owner on record along with their associated dealer, so it is important to register your machine and keep your contact information up to date. To ensure safety of personnel and the reliable continued operation of your machine, be sure to comply with the action indicated in a respective number stampSerial label(located inside chassis)November 20152 GTH-5519 Part No. Edition - First PrintingContacting the ManufacturerAt times it may be necessary to contact you do, be ready to supply the model number and serial number of your machine, along with your name and contact information. At minimum, Genie should be contacted for: Accident reporting Questions regarding product applications and safety Standards and regulatory compliance information Questions regarding Product Modifications Current owner updates, such as changes in machine ownership or changes in your contact information.

4 See Transfer of Ownership, of Machine OwnershipTaking a few minutes to update owner information will ensure that you receive important safety, maintenance and operating information that applies to your register your machine by visiting us on the web at or by calling us toll free at 2015 Second Edition - First PrintingPart No. GTH-5519 3 IntroductionDANGERWARNINGCAUTIONNOTICEPR OTECT THEENVIRONMENTD angerFailure to obey the instructions andsafety rules in this Manual will resultin death or serious Not Operate Unless: 5 You learn and practice the principles of safe machine operation contained in this operator s Avoid hazardous and understand the safety rulesbefore going on to the next Always perform a pre-operation Always perform function tests prior to Inspect the Only use the machine as it was intended. 5 You read, understand and obey the manufacturer s instructions and the safety rules, the safety and operator s manuals, and the decals applied on the machine.

5 5 You read, understand and obey the employer s safety rules and worksite regulations. 5 You read, understand and obey all applicable governmental regulations. 5 You are properly trained to safely operate the 20154 GTH-5519 Part No. Edition - First PrintingHazard ClassificationSafety alert symbol - used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or deathDANGERWARNINGCAUTIONNOTICEPROTECT THEENVIRONMENTI ndicates a hazardous situation which, if not avoided, will result in death or serious THEENVIRONMENTI ndicates a hazardous situation which, if not avoided, could result in death or serious THEENVIRONMENT Indicates a hazardous situation which, if not avoided, could result in minor or moderate THEENVIRONMENTI ndicates a property damage THEENVIRONMENTI ntroductionStandardsMany aspects of rough terrain forklift operation and testing are discussed in standards published by the American National Standards Institute and the Industrial Truck Standards Development Foundation.

6 These standards are updated on a regular basis with addenda. It is recommended that you purchase and refer to the following - Rough Terrain Forklift TrucksThe ANSI standard can be downloaded B335 - Safety Standard for Lift TrucksThe CSA standard can be downloaded from Sign MaintenanceSafety signs are designed and fitted to the machine to warn of possible hazards. They must be replacedimmediately if they become unreadable or lost. If the machine is repaired and parts have been replaced on which safety signs were attached, be sure new safety signs are installed before the machine is put into service. Use mild soap and water to clean safety signs. Do not use solvent based cleaners, which may damage the safety sign 2015 Second Edition - First PrintingPart No. GTH-5519 5 Maintain required the operator 's HazardExplosion/burn hazardNo smoking. No open surfaces to HazardKeep clear of moving engine compartment accessElectrocution hazardRefer to load charts and manualTip-over hazardAlways wear load lowCrush platform useBurn not loosen cap until away from moving smoking.

7 No open and Hazard Pictorials DefinitionsExplosion hazardDo not use starting aidsNo people under loadInjection hazardUse a piece of cardboard or paper to search for leaks Maintain required hazard. Tip-over hazard Explosion/burn hazard Fall hazard Sway operationNovember 20156 GTH-5519 Part No. Edition - First PrintingGeneral Safety for Tier 4 InterimDANGERE xplosion / Burn HazardBattery explosion and/or contact with corrosiveacid will result in death or serious personal protective equipment,including fa ce shield, gloves and long sleeveshirt. Read manuals. If you do not understandthe information in the manuals, consult yoursupervisor, the owner or the AKeep all open flames and sparks BBurn HazardContact withhot su rface scan not surfacesto cool ACrush HazardContact between wheel and chassiscan result in death or serious clear of machine during AWARNINGBurn HazardRelease of hot fluid underpressure can result indeath or serious not loosen cap accessis withcomponents underany cover may resultin serious trained maintenance personnelshould access compartments.

8 Accessby operator is only advised whenperforming Pre-operation Inspection. Allcompartments must remain closed andsecured during HWARNING28175215268 AFall HazardFalling can result in death or serious lifting personnel, only use a work platformthat meets Terex requirements, along withassociated machine load sure to properly secure platform to telehandlerbefore and understand operator 's approved personnel fall protectionequipment and attach lanyard to anchor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

9 :?8'R QRW XVH HWKHU RURWKHU KLJK HQHUJ\VWDUWLQJ DLGV RQPDFKLQHV HTXLSSHGZLWK JORZ SOXJV RUJULG KHDWHU 97602 November 2015 Second Edition - First PrintingPart No. GTH-5519 7 AExplosion/Burn HazardFuel and fumes can explode and burn,resulting in death or serious all open flames and sparks engine before adding clear of raisedboom or HazardContact with fallingload can result in deathor serious ADANGERE lectrocution HazardContact with electricpower lines will result indeath or serious clear of ######Part Number:82558 BECN 07002 TPColors:Safety Orange: Header BarBlack: Rules; Text; Header BarText, IllustrationsWhite: BackgroundCorner Radius: "Dimensions (h x w): 5 x 3 Note: Operations can apply partnumbers to decal for consistencywith internal part White vinylAll purpose acrylicadhesiveGloss mylar ( polyester filmlaminatio n######82558 BInjection HazardEscaping fluid under pressure canpenetrate skin, causing serious pressure before disconnectinghydraulic lines.)

10 Keep away from leaksand pin holes. Use a piece of cardboardor paper to search for leaks. Do not injected into skin must besurgically removed within a few hoursby a doctor familiar with this type ofinjury or gangrene will ######Part Number:237598 AECN 12025 GTHC olors:Safety Orange: Header BarBlack:Rules; Text; HeaderBar Text, IllustrationsWhite: BackgroundCorner Radius: "Dimensions (h x w): 4 x 5 Supplier: This artwork may notbe modified or altered withoutauthor artwork is the property ofTerex and must be surrenderedupon byTerexAll rights reservedMaterial Specifications andcolor to comply withGES1318237598 ACrush HazardContact between wheel and chassiscan result in death or serious clear of machine during Safety for Tier 4 InterimNovember 20158 GTH-5519 Part No. Edition - First PrintingGeneral Safety for Tier 4 FinalDANGERE xplosion / Burn HazardBattery explosion and/or contact with corrosiveacid will result in death or serious personal protective equipment,including fa ce shield, gloves and long sleeveshirt.