pentek ElEctroNics MaNual - STA-RITE

1 pentek ElEctroNics MaNualinStallatiOn OPeratiOn 2013 PN793 (08/20/13)Table of Contents section 1: General Safety GuidelinesSECTION 2: Submersible Motor ControlsSECTION 3: Installation and General Installation Proper Corrosive Water and Check Start-UpSECTION 4: Electrical Mixing Wire Size with Existing Wire 3-Phase Checking Motor 3-Phase Current Transformer Using a Special ApplicationsSECTION 5: XE Series 4 Submersible Motor Storage and 4 Motor 4 Motor 4 Motor Fuse Cable 4 Motor Overload Motor Starting FrequencySECTION 6: pentek 6 Submersible Motor Storage and Drain/Fill Motor Motor Motor Fuse Sizing and Cable Overload Motor Head Loss In Starting Troubleshooting section 7: Hitachi 6 Submersible Motors Motor Storage and Drain/Fill Motor Motor Motor Fuse Sizing and Cable Overload Motor Head Loss In Starting TroubleshootingSECTION 8.

2 pentek Intellidrive Variable Frequency General Initial Startup Programming Advanced I/O Wiring Sizing, Repair Parts, WarrantySECTION 9: PPC Series 50/60 Hz Variable Frequency pentek PPC-Series PPC3 Series PPC5 Series Wiring Transducer pentek Timer Helpful PPC3 and PPC5 Tank Reactors And FiltersSECTION 10: PPX NEMA Pump DescriptionSECTION 11: Submersible Motor How it Mounting and Wiring Connections and Replacement PartsSECTION 12: Motor Protective Devices - 50/60 How They Mounting And Wiring ConnectionsSECTION 13: Pump And Motor Problem Motor Troubleshooting Flow Testing Submersible Motor Insulation and Winding Smart Pump Protector Submersible Controls TroubleshootingSECTION 14: Installation Choosing A Pump Sizing Submersible Pump, Motor, and How to Select the Correct Pumping Sizing Record of InstallationHitachi is a registered trademark of Hitachi Industrial Equipment Systems Co.

3 , other brand or product names are trademarks or registered trademarks of Pentair 1: General Safety GuidelinesImportant Safety InstructionsSAVE THESE INSTRUCTIONS - This MaNual contains important instructions that should be followed during installation, operation, and maintenance of the product. Always refer to the equipment owner s MaNual for safety information relevant to that product. This is the safety alert symbol. When you see this symbol on your product or in this MaNual , look for one of the following signal words and be alert to the potential for personal injury! indicates a hazard which, if not avoided, will result in death or serious injury.

4 Indicates a hazard which, if not avoided, could result in death or serious injury. indicates a hazard which, if not avoided, could result in minor or moderate addresses practices not related to personal read and follow all safety instructions in this MaNual and on safety labels in good missing or damaged safety labels. Fatal Electrical Shock Hazard. Ground motor, controls, all metal pipe and accessories connected to the motor, to the power supply ground terminal. Ground wire must be at least as large as motor supply cables. Disconnect power before working on the system.

5 Do not use the motor in a swimming work must be done by a trained and qualified installer or service voltage. Can shock, burn, or cause pump before connecting to power supply. Disconnect power before working on pump, motor or 2: MotorsTable 2-1: Motor NomenclatureNomenclatureP 43 B 0 0 1 0 A 2 -01 BrandP = PENTEKM otor Size42 = 4 inch, 2-wire43 = 4 inch, 3-wireMotor MaterialB = All stainless steel S = CBMH orsepower0005 = 1/2 HP0007 = 3/4 HP0010 = 1 HP0015 = 1-1/2 HP0020 = 2 HP0030 = 3 HP0050 = 5 HP0075 = 7-1/2 HP0100 = 10 HPFrequencyA = 60 = 50 = 50/60 = 115 V, 1 = 230 V, 1 = 230 V, 3 = 460 V, 3 = 575 V, 3 = 200 V, 3 PhRevision CodeSample:P43B0010A2-01 is a pentek 4 Stainless Steel Motor1 HP, 60 Hz.

6 , 230 V, 1 Ph., Rev. 1 Name Plate Example:4 section 2: Nomenclature DrivesVariable / High Speed Drive NomenclatureThe chart below shows the naming for a PPC5, 460 volt, 4 amp drive with a NEMA 1 that the output current (amps) of the control must be greater than or equal to the maximum rated motor current. Output of all drives is 3-phase Variable Frequency Drive Submersible Motor ControlsThe chart below shows the naming for a Submersible Motor control, Standard box, capacitor run, 5 horsepower, 230 volt single phase drive. Style CR (Cap Run) IR (Induction Run) CRP (Cap Run with contactor) Series SMC_(Std.)

7 SMC5 (50 Hz) SMC - CR 50 2 1HP x 1005 ( hp)07 (.75 hp)10 (1 hp)15 ( hp)20 (2 hp)30 (3 hp)50 (5 hp)Voltage 1 (115 v) 2 (230 v) Phase 1 (Single) HP Rating:10 = up to 1 HP20 = up to 2 HP50 = up to 5 HPPID 10 Product FamilyPID = pentek IntelliDrive6021 General Installation Guidelines In order to avoid abrasion to the power and control cables, pad the top of the well casing (a rubber pad is recommended) where the cable will pass over it; use a cable reel for cable control. The unit must always be easy to rotate in the hoisting gear. Lay power and control cables out straight on the ground (no loops) before installation.

8 Guide cables during lowering so that they are not stretched or squeezed while pump is being installed. Make sure that cable insulation is not nicked or damaged before or during installation. Never use the electrical cables to move the motor/pump. The pump and motor are heavy. Make sure that all connections are secure and that the hoisting gear is adequate to do the job before starting to lift pump. Don t stand under the unit. Don t allow extra people into the area while hoisting the unit. If motor or pump/motor unit are attached to a supporting girder, do not remove girder until unit is vertical.

9 Install pump at least 10 (3m) below the lowest water level during pumping, but at least 6 (2m) above the bottom of the well. 6 motors can be operated in vertical or horizontal (when lead wire is at 12:00 position facing motor flange) positions. 4 motors can be operated in vertical or horizontal positions. Note that the thrust bearing will have shorter life in a non-vertical application. In such an installation, keep frequency of starts to less than 10 per Proper Grounding Hazardous voltage. Can shock, burn or cause death. Installation or service to electrical equipment should only be done by qualified panels must be connected to supply groundProper grounding serves two main purposes:1.

10 It provides a path to ground in case of a ground-fault. Otherwise the current would present a shock or electrocution It protects equipment from electrical wire the same size as, or larger than motor s current-carrying wires (consult Tables in the motor section ).Installations must comply with the National Electric Code as well as state and local systems must have lightning (surge) protection with a secure connection to above ground lighting (surge) protection must be grounded metal-to-metal and extend all the way to the water bearing layer to be effective. Do not ground the lightning (surge) protection to the supply ground or to a ground rod as this will provide little or no surge protection to the motors are internally grounded and requires a 3 or 4-wire drop Corrosive Water and GroundSome waters are corrosive, and can eventually corrode the ground wire.