Sash Replacement Guide - Andersen Windows

1 sash Replacement GuideWindows and doors can be heavy. Use safe lifting techniques and a reasonable number of people with enough strength to lift, carry and install window and door products to avoid injury and/or product caution when working at elevated heights and around unit openings. Follow manufacturers instructions for ladders and/or scaffolding. Failure to do so may result in injury or manufacturers instructions for hand or power tools. Always wear safety glasses. Failure to do so may result in injury and/or product assembly and installation is different (windloads, structural support, etc.)

2 , and Andersen strongly recommends consultation with an Andersen supplier or an experienced contractor, architect, or structural engineer prior to the assembly and installation of any Andersen product. Andersen has no responsibility in regard to the post-manufactured assembly and installation of Andersen all instructions carefully before attempting this procedure. If you have any questions about your ability to complete this procedure, call Andersen at 1-888-888-7020 for further direction. Andersen WindowCare service center hours are Monday through Friday, 7 to 7 Central Time and Saturday, 8 to 4 Central Time.

3 Thank you for choosing Andersen products. Andersen and Andersen WindowCare are registered trademarks of Andersen Corporation. All other marks where denoted are marks of Andersen Corporation. Copyright 1998, 2009 Andersen Corporation. All rights reserved. Instruction Guide 0005111 BB Revised 08/13/09 sash Replacement Guidefor Andersen 400 Series and 200 Series Casement & Awning Stationary or Picture Windows 1966 through PresentSash must be supported during entire removal and installation procedures.

4 Failure to support sash may result in personal injury or product gloves, safety glasses goggles or eye shields when handling glass. Tape broken glass with filament or duct tape before removal to reduce glass fragmentation. Check sash size, glass type, color, and kit contents to verify all parts are correct. Unit/ sash opening must be plumb, level, square, and free of any bowed jambs. To check, measure frame diagonally from corner to corner. Measurements must be within 1/8" of each other. Inspect for any damage to frame and vinyl cover.

5 Repair as needed. If any of the above requirements are not met, have a qualified carpenter, builder, or contractor determine whether window frame should be replaced or reinstalled, or if there are structural problems that need to be corrected before sash drilling into sash , drill only 1/8" deep to avoid penetrating glass area or drilling through Included(1) installation Guide (1) Sash11/16" Flat Head Nails1/2" x #6 ScrewsWaterbar Weatherstrip islocated on top of SashSashTools & Supplies Safety Glasses Hammer Electric Drill 3/32" Drill Bit Small Pry Bar Utility Knife Place sash on a clean surface with the interior facing up.

6 Confirm vintage of unit: 1966 to April 1995 & December 1998 to Present or May 1995 to December 1998. Marks on sash indicate clip Determine Vintage of Unit and sash Clip Locations Use appropriate sash Clip Package(s). Discard extra clips, if any. Position sash Clips (quantity and location) according to chart above. Use sash Clips as a template to drill 3/32" pilot holes 1/16" deep for clip attachment and attach using 1/2" x #6 Screws, 1995 to December 19981966 to April 1995 & December 1998 to Present2.

7 Position and Attach sash ClipsStationary Casement/Awning and Picture Window Clip Location Thin Blade Putty Knife Glass Clamps Vise Grips Pliers 4d Finish Nails(Number in center of unit shows number of sash Clips required. Marks on sash indicate clip location).CR12 orAR21CX125 orAX251AX281CX13CX135 orAX351CX14 orAX41CX145 orAX451CX15 orAX51CX155CX16CN125 orAN251CN13 orAN31CN135 orAN351CN14 orAN41CN145 orAN451CN15 orAN51CN155 orAN551CN16 orAN61CR125 orAR251CR13 orAR31CR135 orAR351CR14 orAR41CR145 orAR451CR15 orAR51CR155 orAR551CR16 orAR61C12 orA21C125 orA251C13 orA31C135 orA351C14 orA41C145 orA451C15 orA51C155 orA551C16 orA61CN12 orAN21CW12 orAW21CW125 orAW251CW13 orAW31CW135 orAW351CW14 orAW41CW145 orAW451CW15 orAW51CW155 orAW551CW16 orAW61 CXW12 orAXW21

8 CXW125 orAXW251 CXW13 orAXW31 CXW135 orAXW351 CXW14 orAXW41 CXW145 orAXW451 CXW15 orAXW51 CXW155 orAXW551 CXW16 orAXW61CP353 orAP335CP3535 orAP5335CP354 orAP435CP3545 orAP4535CP355 orAP535CP3555 orAP5535CP356 orAP635CP23 or AP32CP235 or AP352CP24 or AP452CP245 or AP452CP25 or AP52CP255 or AP552CP26 or AP62CP504 or AP450CP505 or AP550CP5055 or AP5550CP506 or AP650CP5045 or AP4550CP503 or AP350CP5035 or AP3550CP33 or AP33CP335 or AP353CP34 or AP43CP345 or AP453CP35 or AP53444466644448686866810101212101088866 6688881010121012148888101012101214101010 1012121210121410101010121214101412121212 14141414141/2" x #6 ScrewInterior Side UpAdditional Andersen Parts Required(Available at your Andersen Dealer)(1) Package 11/16" Flat Head Nails(1) Package sash Clips (14 Clips)(1) Package 1/2" x #6 ScrewsSash Clip1966 - April 1995 & December 1998 to Present(1359408) sash ClipMay 1995 to December 1998(1359410) sash Replacement Guide21.

9 Remove sash Stops and Remove Sash2. Install sash and Apply sash Stops Break varnish or paint seal with a thin blade putty knife or utility knife. Remove all sash Stops using a small pry bar. Gently pry up sash Stops and carefully remove without scratching surrounding trim. With one person holding sash from the interior with glass clamps and/or vise grips and one person holding sash from the exterior with glass clamps, use a small pry bar to pry sash Clips loose. Remove staples with a pliers.

10 Remove StopsSashSash ClipRemove StaplesSash StopsSash ClipsSash While holding sash securely with glass clamps, position sash in opening. Pull sash inward tight against frame with glass clamps or by gripping sash Clips with vise grips. Push the sash tight from the exterior. DO NOT push on glass. Fasten sash Clips using 11/16" Flat Head Nails. Reapply sash Stops and secure them using 4d Finish Nails. Leave a 1/32" space between sash Stops and Stops can be painted or stained prior to to April 1995 & December 1998 to PresentInterior ViewExterior ViewInterior ViewExterior View11/16" Flat Head NailUtility KnifeSash Replacement Guide31.