SECTOR installation manual - Centurion Systems

1 SECTOR installation manualHIGH-VOLUMEINDUSTRIALTRAFFICBARRIE RTMCENTURION Systems (Pty) Ltd reserves the right to make changes to the products described in this manual without notice and without obligation of Centurion Systems (Pty) Ltd to notify any persons of any such revisions or changes. Additionally, Centurion Systems (Pty) Ltd makes no representations or warranties with respect to this part of this document may be copied, stored in a retrieval system or transmitted in any form or by any means electronic, mechanical, optical or photographic, without the express prior written consent of Centurion Systems (Pty) LtdSales and technical support to over 50 countries worldwide 100% testing tospecificationsIn-houseR & Ddevelopmentteam Manufacture tointernational quality standardISO 9001:2008 1986 199019951999 Competent after-sales technical support Centurion Systemstoday IMPORTANT SAFETY instructions page 3page 1page 2page 2 Mechanical Setup Electrical Setup Commissioning and Handover 1.

2 Declaration of conformity 2. General description Lightning protection3. Specifications Physical dimensions Technical specifications Barrier housing specifications Barrier pole specifications Fuse protection 4. Icons used in this booklet5. Product identification 6. Required tools and equipment 7. Preparation of site General considerations for the installations8. Loop detectors and associated functionality FLUX OB features FLUX OB diagnostics 9. Selecting Operating Mode Simplex Mode Complex Mode PLC Mode10. Cabling requirements Simplex Mode Complex Mode (basic) Free-exit for uni-directional traffic Free-exit for bi-directional traffic11. Orientation Left hand Right hand12. Conversion from right hand to left hand Remove the coupler Fit the coupler13. SECTOR installation Enclosure positioningpage 5page 6page 6page 7page 7page 7page 8page 8page 8page 9page 10page 11page 12page 12page 13page 13page 15page 17page 17page 17page 18page 19page 19page 19page 19page 20page 21page 21page 22page 23page 24page 25page 26page 26 Concrete plinth/foundation Fitting the pole Levelling the boom pole Balancing the spring Failsafe/Lock Mode manual release14.

3 Electrical setup Connecting all wiring15. Simple Mode: Option 1 (recommended) electrical connections16. Simple Mode: Option 2 - electrical connections17. Complex Mode: Option 1 (basic) electrical connections18. Complex Mode: Option 1 (Tickect vend) electrical connections19. Free-exit loop - electrical connections20. Setting up the limits and features for the SECTOR barrier Setting up the limits21. SECTOR menu navigation 22. SECTOR controller features 23. Diagnostics Diagnostic LEDs LCD display Buzzer feedback24. Factory defaults schedule25. Description of terminal functions26. Faultfinders guide Procedure A - Low battery voltage condition Procedure B - False collision detection27. Peripheral equipment28. installation handoverpage 26page 27page 28page 28page 29page 29page 30page 30page 31page 33page 35page 37page 38page 39page 39page 41page 44page 50page 50page 51page 52page 53page 55page 57page 57page 58page 59page 61 Mechanical setupHeed necessary site considerations Page 12 Check cabling requirementsPage 19 Gather required tools and equipmentPage 11 Set the concrete foundation Page 26 SECTOR enclosure positioningPage 26 Page 27 Fit the polePage 28 Page 28 These abbreviated instructions are for the experienced installer who needs a checklist to get a standard installation up and running in the minimum of installation features and functions are referred to later in this all wiring Page 30 Page 39 Page 41 Page 61step9 Electrical setupPage 2step10 Set the limits and featuresstep12 Carry out professional handover to client Commissioning and handoverstep11 Set additional features via the menus.

4 If requiredWarnings for the installerCAREFULLY READ AND FOLLOW ALL instructions before beginning to install the product. All installation , repair, and service work to this product must be carried out by a suitably qualified person Do not activate your barrier unless you can see it and can determine that its area of travel is clear of people, pets, or other obstructions NO ONE MAY CROSS THE PATH OF A MOVING BARRIER Always keep people and objects away from the barrier and its area of travel NEVER LET CHILDREN OPERATE OR PLAY WITH THE BARRIER CONTROLS Secure all easily accessed barrier controls in order to prevent unauthorized use of the barrier Do not in any way modify the components of the automated system Do not install the equipment in an explosive atmosphere: the presence of flammable gasses or fumes is a serious danger to safety Before attempting any work on the system, cut electrical power to the operator and disconnect the batteries The mains power supply of the automated system must be fitted with an all-pole switch with contact opening distance of 3mm or greater.

5 Use of a 5A thermal breaker with all-pole circuit break is recommended Make sure that an earth leakage circuit breaker with a threshold of 30mA is fitted upstream of the system Never short circuit the battery and do not try to recharge the batteries with power supply units other than that supplied with the product, or by Centurion SystemsIMPORTANTS afety InstructionsATTENTIONTo ensure the safety of people, it is important that you read all the following instructions . Incorrect installation or incorrect use of the product could cause serious harm to installer, being either professional or DIY, is the last person on the site who can ensure that the operator is safely installed, and that the whole system can be operated 3 Make sure that the earthing system is correctly constructed, and that all metal parts of the system are suitably earthed Safety devices must be fitted to the installation to guard against mechanical movement risks, such as crushing, dragging and shearing It is recommended that at least one warning indicator light be fitted to every system Always fit the warning signs visibly to the inside and outside of the barrier The installer must explain and demonstrate the manual operation of the barrier in case of an emergency, and must hand the User Guide over to the user Explain these safety instructions to all persons authorized to use this barrier.

6 And be sure that they understand the hazards associated with automated gates Do not leave packing materials (plastic, polystyrene, etc.) within reach of children as such materials are potential sources of danger Dispose of all waste products like packaging materials, worn out batteries, etc. according to local regulations Always check the obstruction detection system, and safety devices for correct operation Centurion Systems does not accept any liability caused by improper use of the product, or for use other than that for which the automated system was intended This product was designed and built strictly for the use indicated in this documentation. Any other use, not expressly indicated here, could compromise the service life/operation of the product and/or be a source of dangerEverything not expressly specified in these instructions is not 51. Declaration of conformityManufacturer: Centurion Systems (Pty) Ltd Unit 13 Production Park Intersection Newmarket Road & Epsom Avenue North Riding Gauteng South AfricaDeclares that the product:Product name: SECTOR Traffic barrierProduct options: All variantsConforms with the following specifications:Safety: IEC 61010-1:2001 Emissions: CISPR 22 CLASS B: Radiated emissions 150 MHz to 1 GHz CISPR 22 CLASS B: Conducted emissions 150 KHz to 1 GHzImmunity: IEC 61000-4-2 Electrostatic discharge IEC 61000-4-3 Radiated immunity 80 MHz to 1000 MHz IEC 61000-4-4 Electrical fast transients/burst IEC 61000-4-5 Surge immunity test IEC 61000-4-6 Conducted immunity 150 KHz to 80 MHz IEC 61000-4-8 Power frequency magnetic field IEC 61000-4-11 Voltage dips and interruptionStandard to which conformity is declared: IEC 61010-1:2001 Safety IEC 61000-6-3:2006 Emissions IEC 61000-6-1.

7 2005 ImmunitySigned at North Riding, South Africa on December 1, 2010 Ian RozowskyResearch & Development SECTOR barrier has been designed to safely and cost-effectively apply high-duty vehicular access control to roadways between 3m and 6m wide. The battery backed up system ensures continued operation in the event of a power failure. The failsafe position and collision detection system has been designed and tested to set the standard in safety of operation and to provide an unparalleled level of reliability and durability in operation. The pole travel limits are managed by a sealed opto-electronic system that ensures precise position and trajectory control. Accurate and reliable collision detection ensures safe operation even under trying conditions. A precision die-cast gearbox and novel speed and trajectory control algorithm ensures smooth and rapid operation even after many years of service. The splined output coupler eliminates pole droop over time.

8 The SECTOR control card has been designed to be easy and intuitive to use with helpful instructions on the status of the operation during and after of the advanced features offered by the SECTOR controller are: Interactive graphical user interface via a backlit LCD display to facilitate and simplify the installation process Fully automated single button limit setup Independent Memory Input, Non-Memory Input, Barrier Raise and Barrier Lower Inputs Advanced closed-loop speed control to maintain safe and reliable operation in windy conditions Independent control of Opening and Closing speeds Selectable and adjustable Autolower Selectable mains failure raise Smooth, adjustable start/stop (ramp-up and ramp-down) Multiple Operating Profiles Onboard Centurion receiver with full channel mapping capability (limited to 500 buttons) A status LED output to indicate the barrier status remotely Advanced and proven lightning protectionLightning Protection The SECTOR electronic controller utilises the same proven surge protection philosophy that is used in all Centurion products.

9 While this does not guarantee that the unit will not be damaged in the event of a lightning strike or power surge, it greatly reduces the likelihood of such damage occurring. The earth return for the surge protection is provided via the mains power supply General description Page 6In order to ensure that the surge protection is effective, it is essential that the unit is properly earthed. 3. SpecificationsFIGURE 1. OVERALL DIMENSIONST echnical specificationsPhysical dimensionsPage 71167mm285mm437mm304mm20mm890mm 76mmInput voltageMotor voltageMotor power supplyBattery chargerCurrent consumption (mains)Boom pole lengthBoom pole raise time (adjustable) manual overrideMaximum number of operations per dayDuty cycle - mains presentOperations in standby with 7Ah battery Half day Full dayCollision sensingOperating temperature rangeOnboard receiver typeReceiver code storage capacityReceiver frequency220-240V AC 10%, 50Hz12V DCBattery driven (standard capacity - 7Ah)

10 CP84SM - 2A @ key operated from outside unit300080%30003000 Electronic-15 C to +65 CCENTURION code-hopping multichannel500 transmitter buttons433 MHzSECTOR 3 SECTOR sec3 sec3 operate off a solar supply, consult Centurion Systems for assistanceCan increase battery capacity for longer standby timesBoom pole raise and lower times are both individually configurable to suit individual installation requirementsBased on 25 C ambient temperature and unit not in direct sunlightBased on an output torque of less than 50% of ratedBased on basic operator excluding closing loop detector Limited by daily usagePage 8 Fuse protectionThe following protection fuses are provided on the system:Item Type RatingMain controller Motor circuit Automotive fuse ATO (25 x 7 mm) 30 ALight circuit 5 x 20mm 3A fast blowAuxiliary supply Electronic limit 300mACharger Mains input 5 x 20mm 3A fast blow Not user serviceableSECTOR 3 SECTOR 6 Barrier housing specificationsApplicationMain housing surface protectionInland areasCoastal plains-no airborne saltMarine areasZinc-passivatedmild steel withepoxy coatingGrade 430 stainless steel with epoxy coatingGrade 316brushed stainless steelSECTOR 3 Base frame surface protectionMild steel, hot dip galvanisedGrade 316 brushedstainless steelMild steel, hot dip galvanisedHousing constructionSheet metal housing, wall thickness with separate fabricated base frame, 3mm wall thickness to raise housing above groundTraffic yellowColourIP 55 Housing protection ratingBarrier pole specificationsMaterial and profileDimensions WeightSurface protection, colour and markingsAluminium, round profile with plastic end capOutside diameter.