Service Data Vickers Directional Controls VICKERS ...

1 VICKERS Service Datai-2002sVickers Directional ControlsDG4V 3(S) *A(L)/B(L) FJ/FW 60 Directional control ValveDG4V 3(S) *N FJ/FW 6002 113349 Screw(4 Req d)262342 O RingDG4V 3 ACDG4V 3 DCDG4V 3S ACDG4V 3S DC458458 Washer DC (2 Req d)(8B builds AC or DC)Orfice Plug (see table)262332 O Ring (4 Req d)472553 Pin507334 Body (flying lead) shown507731 Body (Din)Coil (See Table)DIN Coil (See Table)262353 O RingCore Tube S/A (see table)Knob (see table)262392 O RingSpring (2 Req d)Spool (see table)262342 O Ring617605 Washer AC (2 Req d)MODELKNOBCORETUBE S/A508113508113694274694272DG4V 3(S) *A(L)/B(L) FJ/FW 60 Spring offset/Spring centered507724 Plug AC507908 Plug DC508111508124890246694323 NOTER ight hand assembly shown, for left handassembly all parts reversed except body(& spool on B builds) and electricalconnectors (where applicable).

2 ABPTS ingle solenoid valves, solenoid at A port end. Transient condition solenoid valves, solenoid at B port end. Transient condition (see table)890332 Gasket890333 Cover890330 Strap36212 Screw (2 Req d)473710 Screw (2 Req d)576915 Screw (ground)890341 Terminal box (W builds)890342 Terminal box (J builds)890332 GasketPush Pin(included in Core Tube S/A see table) Torque 22 27 lbf. ft.(30 36 ) Torque 21 26 lbf. in.( ) Not available for sale Available in spool accessory kit (see table) Available in seal kit only Available in qty s. of 25 or more only Available in mounting kit 893236 only Torque 18 25 lbf. in.(2,3 2,8 ) Torque 44 62 lbf. ft.(5,0 7,0 )ABPT 507334 Body (flying lead) shown507731 Body (Din)890332 Gasket890333 CoverDG4V 3 ACDG4V 3 DCDG4V 3S ACDG4V 3S DC890341 Terminal box (W builds)890342 Terminal box (J builds)458458 Washer DC(8C builds AC or DC)Orfice Plug (see table)262332 O Ring (4 Req d)472553 Roll PinNameplate(see table)Coil (See Table)DIN Coil (See Table)262353 O RingCore Tube S/A (see table)Knob (see table)262392 O RingSpringSpool (see table)262342 O Ring617605 Washer ACMODELKNOBCORETUBE S/A50811350811369427469427202 113349 Screw(4 Req d)NOTER efer to other end of valve for commonpart 3(S) *C FJ/FW 60 Spring centeredDIN Coil (See Table)

3 508111508124890246694323 Double solenoid valves, spring centeredTransient condition Gasket890330 Strap36212 Screw (2 Req d)473710 Screw(2 Req d)576915 Screw (ground)Push Pin (included in CoreTube S/A) Torque 22 27 lbf. ft.(30 36 ) Torque 21 26 lbf. in.( ) Not available for sale Available in spool accessory kit (see table) Available in seal kit only Available in qty s. of 25 or more only Available in mounting kit 893236 only Torque 18 25 lbf. in.(2,3 2,8 ) Torque 44 62 lbf. ft.(5,0 7,0 ) ABPTPush Pin (included in CoreTube S/A)473710 Screw(2 Req d)507334 Body (flying lead) shown507731 Body (Din)Detent kitDG4V 3(S) *N FJ/FW 60No spring detentedDouble solenoid valves, two position,detented.

4 Transient condition 3 ACDG4V 3 DCDG4V 3S ACDG4V 3S DCMODELKNOBCORETUBE S/A5081135081136942746942725081115081248 90246694323890332 Gasket890333 Cover890341 Terminal box (W builds)890342 Terminal box (J builds)Orfice Plug (see table)262332 O Ring (4 Req d)472553 Roll PinNameplate(see table)Coil (See Table)DIN Coil (See Table)262353 O RingCore Tube S/A (see table)Knob (see table)262392 O RingSpool (see table)262342 O Ring02 113349 Screw(4 Req d)NOTER efer to other endof valve forcommon Coil (See Table)890332 Gasket890330 Strap36212 Screw (2 Req d)576915 Screw (ground)ABPT Torque 22 27 lbf. ft.(30 36 ) Torque 21 26 lbf. in.( ) Not available for sale Available in spool accessory kit (see table) Available in seal kit only Available in qty s.

5 Of 25 or more only Available in mounting kit 893236 only Torque 18 25 lbf. in.(2,3 2,8 ) Torque 44 62 lbf. ft.(5,0 7,0 ) DG4V 3 ACDG4V 3 DCDG4V 3S ACDG4V 3S DC458458 Washer DCOrfice Plug (see table)262332 O Ring (4 Req d)472553 Roll Pin507334 BodyCoil (See Table)262353 O RingCore Tube S/A (see table)Knob (see table)262392 O RingSpringSpool (see table)262342 O Ring617605 Washer ACMODELKNOBCORETUBE S/A5081135081136942746942725081115081248 90246694323DG4V 3(S) *A(L)/B(L) S3/S4 FJ/FW 60 Switch optionKnob (see table)262392 O Ring698402 Housing698430 Gasket989591 Pad474210 Screw (2 Req d)470708 Washer (2 Req d)267902 Screw (2 Req d)989756 Bracket1453 Nut(2 Req d)6450 Washer(2 Req d)866040 SwitchS/A698401 Switch Mount989755 Push Pin262353 O Ring262325 O Ring676281 Spacer508199 Spring698400 HatNOTER ight hand assembly shown, for left handassembly all parts reversed except body (&spool on B builds) and electrical connectors(where applicable).

6 LIMIT SWITCH ADJUSTMENTR emove cover and energize switch retaining screws andposition switch to obtain complete circuitfrom common (C) thru normally open (NO)contacts. De energize solenoid and makesure switch returns to normally open (NO)position before re installing toAL/BL 60 forpart & kitnumbersPush Pin (included in CoreTube S/A)ABPTS ingle solenoid valves, solenoid at A port end. Transient condition solenoid valves, solenoid at B port end. Transient condition Torque 22 27 lbf. ft.(30 36 ) Torque 21 26 lbf. in.( ) Not available for sale Available in spool accessory kit (see table) Available in seal kit only Available in qty s. of 25 or more only Available in limit switch kit 892951 only Seal kit 858996 for (F type coil) Seal kit 858995 for (U type coil) Seal kit 859049 for (MS spoolposition monitor switchFor satisfactory Service life of thesecomponents in industrial applications, usefull flow filtration to provide fluid whichmeets ISO 4406 cleanliness code 20/16for up to 200 bar (3000 psi) and 18/14 forabove 200 bar (3000 psi) or NAMEPLATES (DG4V-3S-60 STANDARD VALVE)MODEL CODEBLANK NAMEPLATES (DG4V-3-60 HIGH PERFORMANCE VALVE)DG4V-3S-**-**-M-U-**60DG4V-3S-**-* *-M-F/FPA3/FPA5-**-60DG4V-3S-**-**-M-FPB -**-60DG4V-3S-**-**-M-FPBL-**-60DG4V-3-* *-**-M-(S*)-U-*7-60DG4V-3-**-**-M-(S*)-U -*2/*6-60DG4V-3-**-**-M-(S*))

7 -F/FP A3/FPA5-*7-60DG4V-3-**-**-M-FPB-**-60DG4 V-3-**-**-M-FPBL-**-60 NAMEPLATEMODEL CODENAMEPLATE694302694386694363694362694 303694451694387865929865930 NOTEUse blank nameplates when convertingto other valve configurations. Modelnumber, assembly number, coildesignator, tank pressure, and graphicsymbol must be imprinted by personperforming accessory kitsThese kits contain the correct centeringwashers, centering springs, and seal kit toservice or convert all valve build extra parts may exist after serviceor conversion (seals, spring, etc). Spoolnot included in kit and must be spools, all builds, except detentbuildsDG4V-3S-AC893242all spools,detent builds onlyDG4V-3S-DC893243all spools,detent builds onlyDG4V-3-AC893238all spools, all builds, except 8B/8C, ordetent buildsDG4V-3-AC8932398B/8C builds onlyDG4V-3-AC/DC893242all spools, detent builds onlyDG4V-3-DC893239all spools, all builds, except detentDG4V-3L-DC893239all spools, low power onlyDG4V-3L-AC893241all spools, all builds, low power only,except 8B/8 CDG4V-3L-AC893239low power, 8B/8C only Seal kitsCODEORIFICE #RESTRICTOR PLUGI nstall In P,T,A, Or B As Required03060810131520230,30 ( )0,60 ( )0,80 ( )1,00 ( )1,30 ( )1,50 ( )2,00 ( )2,30 ( )

8 6943416943426943436943446943456943466943 47694348 CAUTIONT here is no coil/coretube/partinterchangeability between the -60design and the previous design spacer kit 893225 (spacers requiredwhen using -40 design bolts to mount a-60 design valve)Construction of a typical single solenoid model OALOBL2AL2BL6BL7BL8BL22AL22BL24AL33BL34B L52BL56BL66 BLOC2C6C7C8C22C33C34C52C56C66 COA(L)617498OB(L)/OC6171212A(L)6171202B( L)/2C6171182N6171266B(L)/6C6171197B(L)/7 C6171258B(L)/8C45895022A(L)61712222B(L)/ 22C61745524A(L)61745633B(L)/33C61712334B (L)/34C61712852BL/52C61713156BL/56C61713 266B(L)/66C698745521B617131561B617132 OAOB2A2B2N6B7B8B22A22B24A33B34B66B521B56 1 BSPOOL/SPRINGCODESPOOL #SPOOL ASSEMBLY NOTESSPOOLSPOOL FUNCTIONAL GRAPHIC SYMBOLSS pool orientation unimportant except were indicated.

9 These spools to be installed as shown in above table with left hand end towards A" port (reverse 180 for all AL" builds).Flow path during spool port A endSol. port B endSpring centered ABPTABPTABPTABPTNOTER efer to valve model drawing for balanceof part (DG4V-3(S)-60 STANDARD/HIGH PERFORMANCE VALVE)* Available For High Performance Valve OnlyCODEVOLTS DCFLYING LEADCOILDIN COILGGL*HHL*DKOJDMDJPDPZEJS1212242432488 0981101251801962205081725081755081735081 7486586386586486586586563986586686586786 5868865640865869507847507855507848507852 8658818658828658838656378658848658858658 86865638865887 COILS (DG4V-3S-60 STANDARD VALVE)CODEVOLTS AC50 HZ 60 HZFLYING LEADCOILDIN COILNNNKAEKBDNDEM24242448481101151101202 2022024044002-11163002-11163102-11163302 -10173002-11163502-10173102-11163802-101 73302-11164302-11125502-11154102-1115420 2-10172502-11125802-10172602-11154502-10 172802-111262 COILS (DG4V-3-60 HIGH PERFORMANCE VALVE)CODEVOLTS AC50 HZ 60 HZFLYING LEADCOILDIN COILNNNKAEKBBLDNDEM242424484811011511012 0110120220220240440865853508166866458508 1696985635081708658368658355078258664565 0783369856202 124586507834865856DG4V-3(S)-FTJ/FTW-60 Terminal block.

10 890345 Terminal block S/ADG4V-3(S)-FTJL/FTWL-60 Terminal block with lights. 890345 Terminal block S/ANOTER efer to valve model drawing for balanceof part power must be disconnectedbefore removing/replacing terminalblock, receptacle plug, indicator lightsor limit switch. Light kit (see table)2 Lead (black) 890345 Terminalblock 890345 TerminalblockNOTER efer to valve model drawing for balanceof part 3(S) A/B FPA5W 60 Terminal block with male receptacleSolenoid leadSolenoid lead02 126783 Male receptacle890347 Warning tag02 126783 Male receptacle5 Lead (black)1 Lead (white)2 lead capped3 green lead (ground) on valve body4 lead capped5 black lead to terminal block1 white lead to terminal block2 black lead to terminal block3 white lead to terminal block1 green lead (ground) on valve bodyDG4V 3(S)