Specification Catalog - WaterFurnace

1 Specification Catalog5 Series 500A11 Geothermal heat pump1-6 ton (single speed)2-6 ton (dual capacity) 5 SERIES 500A11 Specification CATALOGT able of ContentsModel Nomenclature .. 5 AHRI/ISO 13256-1 Performance Ratings .. 65 Series Design Features.. 9 The Aurora Control System .. 13 Water quality .. 23 Dimensional Data .. 24 Physical Data.. 28 Auxiliary Heat Ratings .. 30 Auxiliary Heat Electrical Data .. 30 Electrical Data .. 31 Blower Performance Data .. 33 Reference Calculations .. 38 Legend and Notes .. 38 Operating Limits.. 39 Operation Logic Data Table .. 39 Antifreeze Corrections ..40 Correction Factor Tables.. 41 Pressure Drop .. 42 Performance Data .. 43 Wiring Schematics .. 70 Engineering Guide Specifications .. 83 Revision Guide .. 8745 SERIES 500A11 Specification CATALOGW aterFurnace 5 Series products established a new industry standard for effi ciency, performance, reliability and quiet operation. The 5 Series was the fi rst unit to achieve a certifi ed GLHP rating of 30 EER and 5 COP in AHRI 13256-1.

2 The 5 Series extends this innovation and performance with all new advanced controls and updated performance. The 5 Series is available in nine single speed sizes (1 to 6 ton) with Copeland Scroll (rotary in 012 and 018) compressors. The product is also available in fi ve dual capacity sizes (2 to 6 ton) with Copeland Scroll UltraTech compressors. These 5 Series units utilize ozone-safe R-410A refrigerant to meet the most stringent EPA requirements. 5-Speed ECM blower motors bridge the gap of high effi ciency ECM capability with great value. ECM blowers are used to increase comfort, effi ciency, and airfl ow fl exibility. A new sophisticated AuroraTM Control system is modular and designed to grow with the application. The Aurora Base Control (ABC) features a microprocessor control to sequence all components during operation for optimum performance. Plus, the ABC provides easy-to-use troubleshooting features with fault lights, on-board diagnostics, and a hand held Aurora Interface Diagnostic (AID) Tool.

3 The Aurora Advanced Control adds the Aurora Expansion Board (AXB) to further extend the capability of the system to include compressor current monitoring, advanced loop and hot water generator pump control, as well as service, performance, and energy monitoring sensor kit capability. Aurora Weblink (AWL) allows remote access to the thermostat via WiFi to the internet or smartphone as well as remote monitoring of the heat pump and receives lockout/fault info via text or e-mail. A swing-out control box provides serviceability. Unit confi gurations include vertical top, bottom, or rear discharge (left or right return) and horizontal units with left or right return a side or end discharge. Heavy-gauge metal cabinets are fully insulated and coated with an attractive and durable gray paint for long lasting protection. The cabinet s rounded front corners, blue wave styling element, and 5 Series nameplate add a touch of elegance to the unit. 5 Series products are performance-certifi ed to AHRI/ISO 13256-1 standards , ETL listed, ENERGY STAR qualifi ed, and tested in an ISO 17025 accredited testing lab.

4 As a leader in the industry, WaterFurnace is dedicated to innovation, quality , and customer satisfaction. In fact, every unit built is exposed to a wide range of quality control procedures throughout the assembly process and is then subjected to a rigorous battery of computerized run tests to certify that it meets or exceeds performance standards for effi ciency and safety, and will perform fl awlessly at startup. As further affi rmation of our quality standards , each unit carries our exclusive quality Assurance emblem, signed by the fi nal test technician. WaterFurnace International s corporate headquarters ISO 9001:2008 and manufacturing facility is located in Fort Wayne, IN. A scenic three-acre pond located in front of the building serves as our geothermal heating and cooling source to comfort-condition our 110,000 square feet of manufacturing and offi ce space. As a pioneer, and now a leader in the industry, the team of WaterFurnace engineers, customer support staff, and skilled assembly technicians is dedicated to providing the fi nest comfort systems available.

5 By choosing or specifying WaterFurnace 5 Series products, you can be assured that your customer is investing in the ultimate comfort system and peace of mind for many years to Geothermal Heat 5 SERIES 500A11 Specification CATALOGM odel NomenclatureN1234-6789 Model Type N 5 Series Water-to-AirCompressor Type D Dual-Sta ge S Single StageC abi ne t Co n figu r ati on V Vertical H - HorizontalUnit Capacity (MBTUH) 012, 018, 022, 026, 030 036, 038, 042, 048, 049 060, 064, 070, 072 Vintage * Internal Factory Use OnlyVoltage 1 208-230/60/1H ot W ate r Gen er ati on 0 No H ot W ate r G ene ra ti on 1 H ot W ate r Gen er ati on w it h Fac tory Inst all ed P umpBlower Options 0 P SC (Sin gle St age O nl y) 1 Variable Speed E CM 2 High Static Variable Spe ed ECM (036-049 Only) 3 High St ati c PSC (02 2, 03 0, 03 6, 04 2, 04 8) 4 5-Speed ECM (02 2-07 2)IntelliStart & Ai r Coi l Opti on* N No IntelliStart, Uncoated Coil A IntelliStart, Uncoated Coil B No IntelliStart, AlumiSeal C IntelliStart, AlumiSealControl Option A AuroraTM Base Control (ABC) B Aurora Advanced Control (ABC & AX B) C Aurora Performance Package (01 8 07 2, ECM Bl owers Onl y)2 D Aurora Performance and Refri gerati on P ackage (01 8 07 2, ECM Bl owers Onl y)2 E AuroraTM Base Control w UPC2,3 F Aurora Advanced Control w UPC2,3 G Aurora Performance Package w UPC2,3 H Aurora Performance and Refri gerati on P ackage w UP C2,3 Filter Option 0 2 inc h ME RV11 Filter 1 AlpinePure 411 (Vertical Only, 022-072)1 Return Air Configuration L Left R RightDischarge Air Configuration T Top (Vertical) B Bottom (Vertical) R Rear (Vertical)

6 S Side (Horizonta l) E End (Horiz onta l)Wa ter Co il Op ti o n C Copper N CuproNickelRev.: 10/4/201710 11 1214DV049*111 CTL013A15N16peo-Seoncoac884rnal FactopeeriesWateor TypeStage Stagenfigurationcalontalcity (MBT8, 022, 028, 042, 044, 070, 07onGenerationeration withd Pumpry Use Oer-nTUH)26, 03048, 04972-to-AirOnlyrNotes:All Models include sound kits as std. equipment1 Available on vertical configurations only2 C on tr o l op ti o n no t avail abl e wi th P SC mo to r3 UPC is not compatible with Symphony or IntelliZone265 SERIES 500A11 Specification CATALOGC ooling capacities based upon F DB, F WB entering air temperatureHeating capacities based upon 68 F DB, 59 F WB entering air temperatureAll ratings based upon 208V operationCooling capacities based upon F DB, F WB entering air temperatureHeating capacities based upon 68 F DB, 59 F WB entering air temperatureAll ratings based upon 208V operationVariable Speed ECM or 5-Speed ECM MotorAHRI/ASHRAE/ISO 13256-1 English (IP)

7 UnitsModelCapacity ModulationFlow RateWater Loop Heat PumpGround Water Heat PumpGround Loop Heat PumpCooling EWT 86 FHeatingEWT 68 FCoolingEWT 59 FHeating EWT 50 FCooling BrineFull Load 77 FPart Load 68 FHeating Brine Full Load 32 F Part Load 41 FgpmcfmCapacity BtuhEERBtuh/WCapacity BtuhCOPC apacity BtuhEERBtuh/WCapacity BtuhCOPC apacity Btuh EERH eating CapacityCOP026 Full895024, , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 24, , , , , , , , , , , , , , , , , , , , , , , , , NOTE: 018 not available with 5-Speed ECM motor 7/15/2015 PSC MotorsAHRI/ASHRAE/ISO 13256-1 English (IP) UnitsModelModulation CapacityFlow RateWater Loop Heat PumpGround Water Heat PumpGround Loop Heat PumpCooling EWT 86 FHeating EWT 68 FCooling EWT 59 FHeating EWT 50 FCooling Brine Full Load 77 F Part Load 68 FHeating Brine Full Load 32 F Part Load 41 F gpm cfmCapacity Btuh EER Btuh/WCapacity Btuh COPC apacity Btuh EER Btuh/WCapacity Btuh COPC apacity Btuh EER Btuh/WCapacity Btuh 13256-1 Performance Ratings7 5 SERIES 500A11 Specification CATALOGE nergy Star Rating CriteriaIn order for water-source heat pumps to be Energy Star rated they must meet or exceed the minimum efficiency requirements listed below.

8 Tier 3 represents the current minimum efficiency water source heat pumps must have in order to be Energy Start rated. Tier 3: 1/1/2012 No Effective End Date PublishedWater-to-Air EER COPG round Loop Water Loop Water - Unit with Variable Speed ECM BlowerX - Unit with 5-Speed ECM BlowerP - Unit with PSC BlowerEnergy Star Compliance TableModelTier 3 Ground WaterGround Loop012P-018E, PE022E, X, PE, X026E, X E, X 030E, X, PE, X, P036E, X, PE, X, P038E, X E, X 042E, X, PE, X048E, X, PE, X049E, X E, X 060E, X, PE, X, P064E, X E, X 070E, X E, X 072E, X E, X 12/14/16 AHRI/ISO 13256-1 Performance Ratings SERIES 500A11 Specification CATALOGThe performance standard AHRI/ASHRAE/ISO 13256-1 became effective January 1, 2000 and replaces ARI standards 320, 325, and 330. This new standard has three major categories: Water Loop (comparable to ARI 320), Ground Water (ARI 325), and Ground Loop (ARI 330). Although these standards are similar there are some differences:Unit of Measure: The Cooling COPThe cooling efficiency is measured in EER (US version measured in Btu/h per Watt.)

9 The Metric version is measured in a cooling COP (Watt per Watt) similar to the traditional COP Conditions DifferencesEntering water temperatures have changed to reflect the centigrade temperature scale. For instance the water loop heating test is performed with 68 F (20 C) water rounded down from the old 70 F ( C).Air Conditions DifferencesEntering air temperatures have also changed (rounded down) to reflect the centigrade temperature scale. For instance the cooling tests are performed with F (27 C) dry bulb and F (19 C) wet bulb entering air instead of the traditional 80 F ( C) DB and 67 F ( C) WB entering air temperatures. data may be converted to 80/67 using the entering air correction table. This represents a significantly lower relative humidity than the old 80/67 of 50% and will result in lower latent Power Correction CalculationWithin each model, only one water flow rate is specified for all three groups and pumping Watts are calculated using thefollowing formula.

10 This additional power is added onto the existing power consumption. Pump power correction = (gpm x ) x (Press Drop x 2990) / 300 Where gpm is waterflow in gpm and Press Drop is the pressure drop through the unit heat exchanger at rated water flow in feet of Power Correction CalculationBlower power is corrected to zero external static pressure using the following equation. The nominal airflow is rated at a specific external static pressure. This effectively reduces the power consumption of the unit and increases cooling capacity but decreases heating capacity. These Watts are significant enough in most cases to increase EER and COPs fairly dramatically over ARI 320, 325, and 330 ratings. Blower Power Correction = (cfm x ) x (esp x 249) / 300 Where cfm is airflow in cfm and esp is the external static pressure at rated airflow in inches of water Capacity and Efficiency CalculationsThe following equations illustrate cooling calculations: ISO Cooling Capacity = Cooling Capacity (Btu/h) + (Blower Power Correction (Watts) x ) ISO EER Efficiency (W/W) = ISO Cooling Capacity (Btu/h) x / [Power Input (Watts) - Blower Power Correction (Watts) + Pump Power Correction (Watt)]The following equations illustrate heating calculations: ISO Heating Capacity = Heating Capacity (Btu/h) - (Blower Power Correction (Watts) x ) ISO COP Efficiency (W/W) = ISO Heating Capacity (Btu/h) x / [Power Input (Watts) - Blower Power Correction (Watts) + Pump Power Correction (Watt)]Comparison of Test ConditionsConversions: Airflow (lps) = cfm x ; WaterFlow (lps) = gpm x ; ESP (Pascals) = ESP (in wg) x 249.