System manual E82EV 8200 vector 0.25-90kW - Lenze

1 EDS82EV903..H a Global Drive .H a . System manual 8200 vector .. 90 kW. E82xVxxxKxxxxx Frequency inverter . 8200 vector type code in a power range from .. 11 kW.. E82xV xxx K x C xxx 3x 3x 55 Aerzen Type Hans- Lenze -Str. 1. D-31855 Aerzen . Inverter 8200 vector . E = panel mounted unit : : Version: : Version: Input: : D = built in unit in push 1D74. Industrial Control Output: through design Equipment C = built in unit in cold plate For detailed information refer to the manual EDK82EV222. Made in Germany design Type: _. K.. Power ( 152 = 15 102 W = kW). ( 113 = 11 103 W = 11 kW). kW .. 11 kW. Voltage class 2 = 230 V. 4 = 400 V/500 V. Version Design, variant 2xx = without EMC filter x4x = with "Safe torque off" function Hardware version Software version 8200 vector type code in a power range from 15 .. 90 kW.. E82xV xxx K x B xxx 3x 3x Version Type E = panel mounted device D = panel mounted device in Input Type Output push through design C = panel mounted device in cold plate design D-97616 Bad Neustadt Industriestrasse 26.

2 Nash_elmo Industries GmbH. Power ( 153 = 15 103 W = 15 kW). ( 903 = 90 103 W = 90 kW). 15 .. 90 kW. Voltage class 4 = 400 V/500 V. Version Design, variant 1xx = for IT systems 2xx = without integrated filters 3xx = with footprint mains filters x4x = with "Safe torque off" function Hardware version Software version 0 Fig. 0 Tab. 0. i Contents 1 About this documentation .. 13. Target group .. 13. Document history .. 13. Validity information .. 14. Conventions used .. 16. Notes used .. 17. 2 Product description .. 18. Device features .. 18. Application as directed .. 19. 3 Safety instructions .. 20. General safety information .. 20. Residual hazards .. 23. Safety instructions for the installation according to UL or UR .. 25. 4 Technical data .. 27. General data and operating conditions .. 27. Open and closed loop control .. 30. Communication interfaces .. 31. Operation with rated power (normal operation).

3 32. Rated data for a mains voltage of 230 V .. 32. Rated data for 400 V mains voltage .. 37. Rated data for 500 V mains voltage .. 44. Operation with increased rated power .. 51. Rated data for a mains voltage of 230 V .. 52. Rated data for 400 V mains voltage .. 55. Rated data for 500 V mains voltage .. 60. 5 Mechanical installation .. 61. Important notes .. 61. Standard devices in a power range from .. kW .. 62. Mounting with fixing rails (standard) .. 62. Thermally separated mounting (push through technique) .. 63. Mounting in "cold plate" technique .. 67. DIN rail mounting .. 69. Lateral mounting .. 70. 4 EDS82EV903 EN Contents i Standard devices in a power range from 3 .. 11 kW .. 72. Mounting with fixing rails (standard) .. 72. Thermally separated mounting (push through technique) .. 73. Mounting in "cold plate" technique .. 75. Lateral mounting .. 77. Standard devices in the power range 15.

4 30 kW .. 79. Mounting with fixing brackets (standard) .. 79. Thermally separated mounting (push through technique) .. 82. Mounting in "cold plate" technique .. 83. Standard devices with a power of 45 kW .. 85. Mounting with fixing brackets (standard) .. 85. Thermally separated mounting (push through technique) .. 88. Standard devices with a power of 55 kW .. 89. Mounting with fixing brackets (standard) .. 89. Thermally separated mounting (push through technique) .. 91. Modification of the fan module for push through technique .. 92. Standard devices in the power range 75 .. 90 kW .. 94. Mounting with fixing brackets (standard) .. 94. Thermally separated mounting (push through technique) .. 97. 6 Electrical installation .. 98. Important notes .. 98. Notes on project planning .. 99. Supply forms / electrical supply conditions .. 99. Operation on public supply systems (compliance with EN 61000 3 2).

5 100. Operation at earth leakage circuit breaker ( ) .. 101. Interaction with compensation equipment .. 101. Discharge current for mobile systems .. 102. Optimisation of the controller and mains load .. 103. Reduction of noise emissions .. 104. Mains choke/mains filter assignment .. 106. Motor cable .. 112. Basics for wiring according to EMC .. 114. Cable specifications .. 114. Shielding .. 115. Installation in the control cabinet .. 117. Wiring outside of the control cabinet .. 119. Wiring terminal strips .. 120. EDS82EV903 EN 5. i Contents Standard devices in a power range from .. kW .. 121. EMC compliant wiring .. 121. Mains connection .. 123. Fuses and cable cross sections according to EN 60204 1 .. 124. Fuses and cable cross sections according to UL .. 127. Connection motor/external brake resistor .. 129. Connection of relay output .. 130. Standard devices in a power range from 3.

6 11 kW .. 131. EMC compliant wiring .. 131. Mains connection .. 133. Fuses and cable cross sections according to EN 60204 1 .. 135. Fuses and cable cross sections according to UL .. 137. Connection motor/external brake resistor .. 139. Connection of relay output .. 140. Standard devices in the power range 15 .. 30 kW .. 141. EMC compliant wiring .. 142. Mains connection .. 143. Fuses and cable cross sections according to EN 60204 1 .. 144. Fuses and cable cross sections according to UL .. 145. Motor connection .. 146. Connection relay outputs K1 and K2 .. 147. Standard devices in the power range of 55 kW .. 149. EMC compliant wiring .. 150. Mains connection .. 151. Fuses and cable cross sections according to EN 60204 1 .. 152. Fuses and cable cross sections according to UL .. 153. Motor connection .. 154. Connection relay outputs K1 and K2 .. 155. Standard devices in the power range 75.

7 90 kW .. 157. EMC compliant wiring .. 158. Mains connection .. 159. Fuses and cable cross sections according to EN 60204 1 .. 160. Fuses and cable cross sections according to UL .. 161. Motor connection .. 162. Connection relay outputs K1 and K2 .. 163. 6 EDS82EV903 EN Contents i 7 Extensions for automation .. 165. Standard devices in a power range from .. kW .. 165. I/O function modules .. 165. Bus function modules .. 166. Communication modules .. 166. Combine function and communication modules .. 167. Mounting and dismounting function modules .. 167. Mounting and dismounting communication modules .. 170. Wire and configure standard I/O PT .. 171. Wire and configure application I/O PT .. 171. Standard devices in a power range from 3 .. 11 kW .. 172. I/O function modules .. 172. Bus function modules .. 173. Communication modules .. 173. Combine function and communication modules.

8 174. Mounting and dismounting function modules .. 174. Mounting and dismounting communication modules .. 177. Wire and configure standard I/O PT .. 178. Wire and configure application I/O PT .. 178. Safety function connection of relay KSR .. 178. Standard devices in a power range from 15 .. 90 kW .. 179. I/O function modules .. 180. Bus function modules .. 180. Communication modules .. 181. Combine function and communication modules .. 182. Mounting and dismounting function modules .. 184. Mounting and dismounting communication modules .. 187. Wire and configure standard I/O PT .. 188. Wire and configure application I/O PT .. 188. Wiring of controller inhibit (CINH) when two function modules are operated .. 189. Safety function connection of relay KSR .. 189. I/O function module E82 ZAFSCO10 (Standard I/O PT) .. 190. Description .. 190. Technical data .. 191. Installation.

9 192. I/O function module E82 ZAFACO10 (application I/O PT) .. 196. Description .. 196. Technical data .. 197. Installation .. 198. EDS82EV903 EN 7. i Contents 8 Commissioning .. 202. Before switching on .. 202. Selection of the correct operating mode .. 203. Parameter setting with E82 ZBC keypad .. 205. V/f characteristic control .. 205. vector control .. 206. Parameter setting with the XT EMZ9371BC keypad .. 209. V/f characteristic control .. 209. vector control .. 211. Important codes for quick commissioning .. 214. 9 Parameter setting .. 222. Important notes .. 222. Parameter setting with E82 ZBC keypad .. 224. General data and operating conditions .. 224. Installation and commissioning .. 225. Display elements and function keys .. 226. Changing and saving parameters .. 228. Transferring parameters to other standard devices .. 229. Activating password protection.

10 231. Remote parameter setting for System bus participants .. 233. Menu structure .. 234. Parameter setting with the XT EMZ9371BC keypad .. 235. General data and operating conditions .. 235. Installation and commissioning .. 236. Display elements and function keys .. 237. Changing and saving parameters .. 239. Transferring parameters to other standard devices .. 240. Activating password protection .. 242. Remote parameter setting for System bus participants .. 244. Menu structure .. 245. 10 Function library .. 254. Important notes .. 254. Operating mode .. 255. V/f characteristic control .. 257. vector control .. 261. Sensorless torque control with speed limitation .. 264. 8 EDS82EV903 EN Contents i Optimising the operating behaviour .. 268. Slip compensation .. 268. Inverter switching frequency .. 270. Oscillation damping .. 272. Skip frequencies .. 273. Behaviour in the event of mains switching, mains failure or controller inhibit.