MTS The magnetostrictive Position Sensors

1 MTS -@ I All references to the 052 connection in this document are preliminary. Consult fadory for current availability. I The magnetostrictive Position Sensors Instruction Manual Smart, Linear Position Sensors model Types Temposonics-RP & RH Interface: Profi bus-DP Edition: Date: 2001 -04 MTS sensor Technologie, Ludenscheid, Germany Content General Informations Industrial Application Operation & sensor Description Technical Specifications Mechanical Construction I Dimensions Installation Guide Electrical Connection Profibus-DP Interface System Configuration Ordering Guide MTS Sensar Technalagie GmbH & Auf dem XhiifTel9 D-58513 Ludenscheid, Gemlany Tel. +49 + 2351 + 9587 - 0 Fax +49 - 2351 - 56491 Ernail: MTS Systems Corporation Sensors Division 3001 Sheldon Drive Caw, 2751 3, USA Te1,+1 -919-677-0100 Fat1 *919*677*0200 Email: info&mtssensors,com www,mtssensors,wm MTS Sensors Technology Corp.

2 Ushikubo Bldg, 737 Aihara-cho, Machida-shi Tokyo 1, Japan Tel, +81 - 42 - 775 - 3838 Fax+81 -42-775-5512 Email: s-kams@bolero,plala,or,jp www,mtssensor,oo,jp - TEMPOSONICS RP & RH Profibus-DP MTS B Sensors CROUP Safety Instructions Preface The general safety instructions given below are intended Functional trouble Hazards to the safety of persons or risks of damage to to ensure the personnel safety and to avoid damage. operating facilities due to sensor failure or malfunction TEMPOSONICS are state-of-the-art Position measure must be avoided by additional safety measures such as ment systems built in accordance with the standard safety plausibility checks, limit switches, emergency off systems, regulations. Nevertheless, hazards to the life and health protective devices, case of trouble, the sensor must of the user or other persons, or impairments of the sensor be shut down and protected against accidental operation.

3 Or other objects may arise in conjunction with the use of TEMPOSONICS Sensors . Repair Application 1. The Position measurement systems of all series TEMPOSONICS may be used only for the purposes for which they were designed, they may be used exclu- sively for measurement tasks in industrial, commercial and laboratory applications. positions, displacements and speeds can be measured (more detailed information is given in the relevant product documentation). The Position Sensors are accessories of an installation and must be connected to a suitable evaluating unit as included in a PLC, IPC, indicator or other electronic con- trol unit. Correct use for the intended purpose implies that all instructions given in the product documentation are followed. Using sensor Temposonics beyond these limits is incorrect. MTS sensor Technologic refuse any liability for damage resulting from incorrect use. 2. The displacement Sensors may be used only in safe condition.

4 In order to maintain this condition and to ensure safe operation, installation, connection and service work may be done only by trained and qualified personnel *), whereby the relevant instructions for accident prevention Repair of the sensor may be done only by MTS or an explicitly authorized organization. Installation and operation To ensure perfect functioning, following the information given below is indispensable 1. Protect the Sensors against mechanical damage during installation and operation. 2. Do not open or dismantle the Sensors . 3. Connect the ssnsors with uhost cars related to polarity of connections, supply voltage as well as type and duration of control pulses. 4. Use only approved power supplies. 5. Meeting the permissible sensor limit values for supply voltage, environmental conditions etc. speci- fied in the product documentation is indispensable. 6. Check the correct function of the Position Sensors at regular intervals and provide test documentation.

5 7. Before switching on the installation, ensure that the starting machine does not threaten the safety and health of persons. and safety as well as the information given in the product *) Trained personnel means persons who documentation must be followed. related to projecting, are familiar with the safety concepts of automation, are iflformsd of the slectromagflstic compatibility, have received a special training for commissioning and servicing, are familiar with the operation of the unit and informed of the specifications for correct operation given in the product documentation. - TEMPOSONICS RP & RH Profibus-DP MTS B Sensors CROUP I. General Informations Manufacturer: MTS sensor Technolqie, Auf dem Schuffel9, 0-5851 3 Ludenscheid, Germany Product name: Position sensor TEMPOSONCS, Series R Following description is valid for all R-Series TEMPOSONICS Sensors , model types TEMPOSONICS-RP (Profile style) and TEMPOSONICS-RH (Rod style) with the Interface Profibus-DP and Measuring range: 25 - 7600 Millimeters The exact sensor description is given on the sensor type label containing the ordering information shown in section 10, page 18, which is coded as follows: Example sensor label RHS-0850M-063-1 -PI 01 Grd: mls model # FNE 0020 0376 2.

6 Industrial application I Sensing-pulse Speed (Gradient) The Position Sensors are used for displacement measurement and mnversbn in mechanical and plant engineering applications. 1 J 3. Operating principle and system construction TEMPOSONICS are absolute Position Sensors for measuring linear movements. The sensor associates various magnetomechanical effects in a magnetoshctive measurement principle, which uses the defined propagation speed of an ultrasonic wave (torsion pulse in a sensor element) for displacement measurement. This contactless measurement principle features a permanent magnet without separate power supply, which marks the Position point through the sensor housing wall. The torsion pulse travel time can be converted into a high-accuracy output signal strictly proportional to the measured displacement. The modular sensor comprises a sensing element (waveguide) for transmission of the measurement pulse, which is fitted in a pressureproof housing (sensing rod), and an integrated electronic interface ( sensor head) with active signal conditioning.

7 The interface output is dependent of electronics mdule*. Dependent of version, connection of the Position sensor is via connector or integrated cable. Start Displacement - Time Stop *shown: ProfibusDP, version 04-2001-04-23 1 1 Pwition maqnet ensorelement Output Signal Magnetostr~d~ve measurement = Positmn ssnsiq (Permanenimagnet) I - TEMPOSONICS RP & RH Profibus-DP MTS B Sensors CROUP 4. Technical Specifications lnput Output Accuracy Measured variable: Displacement Measuring range: Prafile 25 - 5000 mm I Rod 25 - 7600 mm Output signal: PROFIBUS-DP System according IS0 74498 Data format: PROFIBUS-DP (EN 50 170) Data transmission rate: Max. 12 Mbitls Resolution: 5 pm Linearity, uncorrected: < 5 0,01 % (Minimum 5 50 pm) Repeatability: e i 0,001 % (Minimum i 2,5 pm) Cycle time: 0,5 ms at 500 mmll ,O ms at 2000 mm12,O ms at 4500 mm13,2 ms at 7600 mm stroke length (Adjusted for single magnet measurement, for every additional magnet +0,05 ms) Temperature coefficient: <I 5 ppm1 C Hysteresis: e 4 pm Operating Conditions sensor mounting Position : Any orientation Magnet speed: Any Operating temperature: -40" C.

8 +75" C Dew point, humidity: 90% rel. humidity, no condensation Pressure rating (rod version): 350 bar (530 bar peak pressure) Ingress protection*: Profile style IP 65 1 Rod style IP 67 Shock rating: 100 g (Single hit) I IEC-Standard 6&2-27 Vibration rating: 5 g 1 10 - 150 Hz I IEC-Standard 68-26 EMC test: DIN IEC 8014 1 Type 4 CE qualified Construction, Material Profile model sensor head: Aluminum diecasting housing sensor housing style: Aluminum profile Magnet type: Captive sliding magnet or open ringmagnet Rod model sensor head: Aluminum diecasting housing sensor rod with flange: stainless-steel / AlSl 304 Magnet type: GF plastic with permanent magnets (Ringmagnet) Installation Profile model : Adjustable mounting feet or T-slot nut M5 in base channel Rod model : Threaded flange MI 8 x 1,5 or 314-16 UNF-3A Electrical Connection sensor connectors: 2 pcs. 6 pin connectors or 1 pc. 4 pin male receptacle M8 x 1 and 1 pc.

9 5 pin female receptacle MI 2 x 1 (PNO), order dependent lnput voltage: 24 Vdc (t20 % 1-1 5 %) Current drain: 90 mA typical Ripple: el % peak to peak Electric strength: 500 V (DC ground to machine ground) In the case of Sensors with reoeptacle connection type, the IP rating is valid only f the mating cable connector is correctly fittd. - TEMPOSONICS RP & RH Profibus-DP MTS B Sensors CROUP 5. Mechanical Construction I Dimensons Profile model Temposonics-RP, Style ~tSr Lmml Ternposonics-RP, Style ~Vff Ternposonics-RP, Style aMu 1 sensor head with eletronics 7 Measuring range 1 Order length 2 Male receptacle, metal shell 8 Mounting zone Connection type D63 9 Damping zone Connection type D52 10 Captive sliding magnet style V 3 sensor housing with built-in sensing ement 11 Ball jointed arm (M5 thread), rotation 18' 4 Mounting foot 12 Floating magnet style M (open ring) 5 Captive sliding magnet style S 13 Nonferrous support, screws 6 Ball jointed arm (M5 thread), vertical IS", horizontal 360" Rod model Temposonics-RH 1 [mml 7 6 8 1 sensor head with electronics 5 Male receptacle, metal shell (Connection types 063, D52) 2 Threaded flange.]

10 MI 8 x or 314"-16 UNF-3A 6 Measuring range I Order length 3 Position magnet 7 Mounting zone 4 sensor rod with built-in sensing element, 0 10 8 Damping zone Connection Types for Profil and Rod Models Type 052 Type 063 EEI 13 - TEMPOSONICS RP & RH Profibus-DP MTS 0 Sensors CROUP Accessories Position Magnets for Profile model Position Magnets for Rod model lmml 1 2 u 0 13,5 r.~ Rotation: Vert~cal 18' 04 Hotimmal360* @ O:pJ pyx w Standard magnet 1 Open ring magnet 033, Part No. 251 416 18' 2 Pasition magnet 033, Part No. 201 542 3 Position magnet 025,4 mm, Part No. 400 533 jjiQ Joint Rod for Sliding Magnet Pls. order separately 0 33 140 0 13,5 1 Captive sliding magnet type BS*, Part No. 252 182 2 Captive sliding magnet type BVU, Part No. 252 184 12 3 Open ring magnet type #Mu, Part No. 251 416 1 Sleeve, Part No, 401 603, Longersleeves upon request 2 Ball jointed arm, 0 12,8 mm, Part No. 401 913 Cable Connectors for Type 063 (Pls, order separately) Bus-Endplug with bus termination lmml 3 1 6 pin DIN female connector, Part No.