Power Management Systems PONI …

1 TD02603007 EFor more information visit: Power Management SystemsPONI communication Modules Technical DataNew Information DescriptionPage Power Management Systems PONI communication Modules General Description .. 2 PONI communication Modules .. 2 Applications .. 2 Metered Parameters/Communications.. 2 Physical Characteristics .. 2 Certifications/Listings.. 2 Communications .. 2 IPONI .. 3 BPONI .. 3 EPONI .. 4 MPONI.. 4 Selection Data .. 5 Specifications .. 6 Ordering Information.. 6 For more information visit: TD02603007E Technical Data Page 2 Effective: June 2003 Power Management SystemsPONI communication Modules General Description The Product Operated Network Inter-face (PONI) cards add communications to various eaton s Cutler-Hammer products. With the addition of the PONI card, the Cutler-Hammer device can communicate with a master unit such as a MINT, a NetLink, a CONI card in a personal computer, or, in the case of the RS-485 PONI, a Modbus T master device.

2 The PONIs can be easily mounted to the Cutler-Hammer device. All PONIs, except the RS-485 PONI, enable communications and work together as part of a Cutler-Hammer PowerNet E monitoring system . There are multiple communication levels possible throughout the PowerNet system . The BPONIs and IPONIs are daisy-chained together on the first level network, the INCOM E network, and can be terminated at a NetLink, a MINT II , or a CONI card in a personal computer. The Ethernet PONIs attach a device directly to an Ethernet network. An Ethernet network is often applied as the high-speed backbone network for larger RS-485 PONI is also applied in a daisy-chained configuration. However, the RS-485 PONI communicates the Modbus RTU protocol via an RS-485 network. The RS-485 PONI is a slave device connected to an RS-485 Mod-bus master. By using Modbus function codes, the RS-485 PONI can pass host product commands/data directly to the attached host product.

3 PONIs enable continuous remote communications of all metering parameters, protective settings and device status to a remote monitoring device. Each PONI uniquely identifies its associated device on the network with a unique three-digit hex address, IP address in the case of the Ethernet PONI, or a Modbus address with the RS-485 PONI. BPONIs, IPONIs and RS-485 PONIs include a terminal block for terminating the twisted shielded pair network cables. The Ethernet PONI has an RS-232 port for configuration and firmware upgrades along with an RJ45 Ethernet port. PONI communication Modules Applications The Product Operated Network Interface (PONI) cards attach to Cutler-Hammer devices to enable communications. Metered Parameters/Communications A PONI enables communication of the metered parameters and setpoints consistent with those of the device to which it is attached. Physical Characteristics Each PONI attaches to its associated product.

4 The BPONI, IPONI and RS-485 PONI obtain Power from the host product. The EPONI may be host or separately powered depending on the host. Note: MP-3000 and IQ 1000 II application may require a mounting bracket. Certifications/Listings IPONI n UL T /CUL EPONI n UL/CUL(EN61010-1) RS-485 PONI n UL, CSA T , CE n EN61000-6-2 n EN55011 Communications The IPONI and BPONI enable commu-nications over a twisted shielded pair INCOM device network. The RS-485 PONI enables communication over a Modbus RTU network. The Ethernet PONI enables device communications over a 10 megabaud Ethernet network. TD02603007 EFor more information visit: Technical Data Effective: June 2003 Page 3 Power Management SystemsPONI communication Modules IPONI The INCOM Product Operated Network Interface card, or IPONI card, adds communication capability to various Cutler-Hammer products. Each IPONI has three 16-digit address switches to uniquely identify each device on the network.

5 IPONIs are designed to be daisy-chained throughout a unit sub-station or equipment room to a master device such as a NetLink, MINT II or a CONI in a master computer. From the NetLink or a master computer, information is distributed through the facility s TCP/IP Ethernet network. A twisted shielded pair network connecting IPONIs may extend up to 10,000 feet (3,048 m) before terminat-ing in a NetLink, computer, or another master device. The IPONI comes with mounting hardware and attaches to the back of its associated device. BPONI The Buffered Product Operated Net-work Interface card, or BPONI card, adds communication capability to various Cutler-Hammer products. It provides the same functionality as the IPONI but is recommended for different devices. Each BPONI has three 16-digit address switches to uniquely identify each device on the network. BPONIs are designed to be daisy-chained throughout a unit sub-station or equipment room to a master device such as a NetLink, MINT II or a CONI in a master computer.

6 From the NetLink or a master computer, information is distributed through the facility s TCP/IP Ethernet network. A twisted shielded pair network connecting BPONIs may extend up to 8,500 feet (2,591 m) before terminating in a NetLink, computer, or another master device. The BPONI comes with mounting hardware and attaches to the back of its associated device. Note: The BPONI must be mounted on the load end of the IQ 500. Figure 1. IPONI WiringFigure 2. BPONI Wiring Note: BPONIs and IPONIs may be daisy-chained together with other IMPACC/PowerNet devices on a common twisted shielded pair HostDeviceConnectionNetworkConnection(Gr een PhoenixConnection)Recommended:18 gauge twisted pairIMPCABLE or 20 gauge Belden 9463 classBaud Rate9600 FunctionSelectorSwitchAddressSelectorSwi tchesLEDINCOMP roductOperatedNetworkInterfaceShield3 DeviceMountingTransmitLightAddress SwitchesDeviceMountingA2A0A1 Network121AB890 FECD5674321AB890 FECD5674321AB890 FECD567432 BufferedProductOperatedNetworkInterfaceL EDA ddressSelectorSwitchesNetworkConnection( GreenPhoenixConnection)DeviceMountingTra nsmitLightAddress SwitchesDeviceMountingIQ HostDeviceConnectionFunction Switch LabelMounted Underneath UnitRecommended.

7 18 gauge twisted pair IMPCABLE or20 gauge Belden 9463 class*Shield Wires Must be Tied NotConnectWithProductUnderPower*INCOMN etworkCatalogBPONIS tyle Code4 3 2 11012 Function Switch Definition0 0 0 0 = Buffering PONI 9600 Baud0 0 1 0 = PONI 9600 Baud0 1 0 0 = TSF PONI 9600 Baud0 0 0 1 = Buffering PONI 1200 Baud0 0 1 1 = PONI 1200 Baud0 1 0 1 = TSF PONI 1200 Baud1AB890 FECD5674321AB890 FECD5674321AB890 FECD567432 For more information visit: TD02603007E Technical Data Page 4 Effective: June 2003 Power Management SystemsPONI communication Modules EPONI The Ethernet Product Operated Network Interface card, or EPONI card, attaches directly to the back of an IQ Analyzer, an IQ DP-4000 E or IQ Data Plus II E . It supports TCP/IP Ethernet communications at 10 megabauds. It has a 10 Base-T (RJ45) interface. Contact the Cutler-Hammer business for EPONI compatibility with other Cutler-Hammer products and availability. RS-485 PONI The RS-485 Product Operated Network Interface card, or MPONI card, enables Modbus communication capability to various Cutler-Hammer products.

8 Each MPONI contains two rotary address switches to uniquely identify each device on the network and a baud rate DIP switch. A 5-pin connector is pro-vided for wiring to the RS-485 network. Various baud rates are available for networking flexibility, and onboard LEDs indicate operation, error and communication status. The MPONI is applied where a device network exists connected by a dedicated shielded twisted pair conductor. Modbus RS-485 allows a single device or multiple units in a daisy-chain configuration to com-municate with another local or remote device and may extend up to 4,000 feet (1,219 m) without a repeater. The MPONI comes with mounting hardware and attaches to the back of its associated device. Note: Please see IL for detailed register support information for each supported product. Not all device functionality is supported with the RS-485 PONI over the Modbus Protocol. Figure 3. EPONI WiringFigure 4. RS-485 PONIE thernet 10 Base-T(RJ45 connector)SerialProgrammingPortDeviceMou ntingDeviceMounting24 VdcPowerIQ HostDeviceConnectionEthernet TMProductOperatedNetworkInterfaceIQ HostDeviceConnectionLED5 WIRETXSTATUSRS-4851 A2 B3 COMMON4 SHIELD5 CHASSIS121 ohmsNETWORKRXA1 ADDRESSA0 SWITCHESBAUDRATECATALOGMPONI1 00 - 1200 01-96000 10-19200 TXDEVICEMOUNTINGDEVICEMOUNTINGRS-485 LEDF unctionSelectorSwitchAddressSelectorSwit chesNetworkConnection(Green Phoenix Connection)Recommended:18 gauge twisted pair IMPCABLE or20 gauge Belden 9463 classSTYLE CODEPOWER24V DC; 50 MAroductperatedetworknterfacePONI TD02603007 EFor more information visit: Technical Data Effective: June 2003 Page 5 Power Management SystemsPONI communication Modules Selection Data Table 1.

9 PONI Selection Chart Legend: l = Fully compatible. = Compatible with greater than or equal to firmware version. = Compatible with less than or equal to firmware version. IQ DeviceIPONIBPONIEPONIMPONI IQ Analyzer l DP-4000 ll l CED l CMU l BIM l IQ Transfer l 1000 II l MP-3000 l 500 l IQ Generator l IQ Data l IQ Data Plus II In Buff-mode l 8B 6/26/95 ATC-400 Command Software SupportCutler-Hammer PowerNet lll IMPACC/PowerNet Series III ll Universal RTD ModuleIn Buff-mode For more information visit: TD02603007E Technical Data Page 6 Effective: June 2003 Power Management SystemsPONI communication Modules Specifications IPONI n Temperature -20 C to 70 C n Humidity 5% to 95% non-condensing n Power 20 to 30 Vdc maximum, 50 mA nominal, 100 mA maximum n Speed 1200 and 9600 bauds n Communications Three-position removable terminal block for twisted shielded pair INCOM BPONI n Temperature -20 C to 70 C n Humidity 5% to 95% non-condensing n Power 20 to 30 Vdc maximum, 150 mA maximum n Speed 1200 and 9600 bauds n Communications Two-position removable terminal block, twisted shielded pair INCOM EPONI n Temperature -20 C to 70 C n Humidity 5% to 95% non-condensing n Power 20 to 30 Vdc maximum, 150 mA maximum n Speed 10 megabauds n Communications 10 Base-T (RJ45)

10 AUI port MPONI n Temperature -20 C to 60 C n Humidity 5% to 95% non-condensing n Power 24 Vdc maximum, 50 mA n Speed 1200, 9600 or 19,200 bauds n Communications Five-position removable terminal block for twisted shielded pair Mod-bus RTU (A, B, Common, Shield, and Optional Chassis Ground) Ordering Information Table 2. PONI communication Modules UL is a federally registered trademark of Underwriters Laboratories is a registered trademark of the Canadian Standards is a registered trademark of Modicon, a division of Schneider Electric Industries SA. DescriptionCatalog Number INCOM PONI IPONI Buffered PONI BPONI Ethernet PONI EPONI RS-485 PONI MPONI TD02603007 EFor more information visit: Technical Data Effective: June 2003 Page 7 Power Management SystemsPONI communication Modules This page intentionally left DataPage 8 Effective: June 2003 Power Management SystemsPONI communication Modules 2003 eaton CorporationAll Rights ReservedPrinted in USAP ublication No.