SIMOREG - Siemens

1 SIMOREG . 6RA24. Instructions Safety Installation Operation Siemens SIMOREG . Siemens SIMOREG . Siemens SIMOREG . Part Number A1-116-008-001, Rev 07 March 1997. NOTET hese instructions do not purport to cover all details or variations in equipment, nor to provide for every possible contingency to be met in connection with installation, operation, or maintenance. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser's purposes, the matter should be referred to the local Siemens sales contents of this instruction manual shall not become part of or modify any prior or existing agreement, commitment, or relationship. The sales contract contains the entire obligation of the Motors and Drives Division. The warranty contained in the contract between the parties is the sole warranty of Siemens Motors and Drives Division. Any statements contained herein do not create new warranties or modify the existing warranty.

2 Documentation for the SIMOREG , 6RA24, DC drive. Software Version , , , Copyright 1994. Siemens Energy & Automation, Inc Motors and Drives Division 100 Technology Drive Alpharetta, GA 30202. TABLE OF CONTENTS. Page 1. Safety Information .. 1-1. 2. Parts and Service Power Module Part Numbers .. 2-1. Base Drive Part Numbers .. 2-1. Field Supply Part 2-1. Option Part Numbers .. 2-2. Reference Drawings .. 2-2. Technical Support .. 2-3. Spare Parts & Repair/Return .. 2-3. Emergency Service .. 2-5. Standard Warranty .. 2-6. Spare Parts List Chassis 2-7. Spare Parts List Tripler 2-11. 3. Introduction and Technical Data Applications .. 3-1. Design .. 3-1. Technical Data for Power Modules .. 3-2. Technical Data for Base Drives .. 3-3. Technical Data for High Power Tripler Designs .. 3-4. General Derating Information .. 3-4. 4. Receiving and Unpacking Damage During Transit .. 4-1. 5. Installation and Dimensions Mounting.

3 5-1. Dimensions .. 5-1. 6. Connections Power Modules .. 6-2. Base Drives .. 6-5. Control Terminals 80 - 92 .. 6-5. Control Terminals 1 - 70 .. 6-6. Voltage Configuration 460 / 230 Vac .. 6-7. Typical Base Drive Connections .. 6-8. Control Block Diagrams .. 6-9. Field and Armature Voltage Modifications .. 6-15. Power Terminal Description .. 6-16. Microprocessor Board Jumpers .. 6-19. Microprocessor Board Switches .. 6-20. Detailed Terminal Description (Terminals 1 - 70) .. 6-20. Serial Interface X501 .. 6-26. Serial Interface X500 .. 6-26. Serial Interface X502 .. 6-27. Motor Interface XM200 .. 6-28. Dynamic Braking Option .. 6-29. cont'd TABLE OF CONTENTS. Page 7. Start-up General Information .. 7-1. Operator Control Panels .. 7-2. Changing Parameters .. 7-5. Factory Default Procedure .. 7-9. Start-up Step by Step Procedure .. 7-10. Optional Manual Tuning .. 7-14. 8. Operating Status and Faults Operating Status Parameter P000.

4 8-1. Fault Messages .. 8-3. Warnings .. 8-35. 9. Parameter List Parameter Summary Overview .. 9-1. Detailed Parameter Description .. 9-24. 10. Functions List of Connectors .. 10-1. Binary Input Functions .. 10-8. Fixed Input Terminal Functions .. 10-30. Binary Output Functions .. 10-33. Control Words .. 10-44. Status Words .. 10-49. Serial Interfaces .. 10-52. USS Protocol Details .. 10-63. Motor Thermal Overload Protection .. 10-83. Armature Current Overload Capability .. 10-83. Operation of the Trace Buffer .. 10-84. Speed Dependent (Taper) Current Limit .. 10-87. Automatic Restart .. 10-90. 11. & 12 Future 13. Software Up-Date History 14. SIMOVIS for the 6RA24. Capabilities of SIMOVIS .. 14-1. Loading and Running SIMOVIS .. 14-2. Operator Control .. 14-4. UPREAD/DOWNLOAD .. 14-5. Trace Buffer Graphics .. 14-7. Troubleshooting SIMOVIS .. 14-9. Simovis Version ( ) .. 14-11. 15. Functional Block Diagrams Introduction.

5 15-1. Connectors .. 15-2. Selector Parameters and Connectors .. 15-4. Indexed Selector Parameters and Summing Points .. 15-5. Computation Cycles & Time Delays .. 15-6. Functional Block Diagrams .. 15-7. Index 1. Safety Information Page 1-1. 1. Safety Information WARNING. This equipment contains hazardous voltages and hazardous rotating mechanical parts. Loss of life, severe personal injury or property damage can result if instructions contained in this manual are not followed. Only qualified personnel should work on this equipment, and only after becoming familiar with all safety notices, installation, operation and maintenance procedures contained in this manual. The successful and safe operation of this equipment is dependent upon proper handling, Definitions: Qualified Person: For the purpose of this instruction manual and product labels, a QUALIFIED PERSON is one who is familiar with the installation, construction, operation and maintenance of the equipment, and the hazards involved.

6 In addition, the person must have the following qualifications: 1. Is trained and authorized to energize, de-energize, clear, ground and tag circuits and equipment in accordance with established safety practices. 2. Is trained in the proper care and use of protective equipment such as rubber gloves, hard hat, safety glasses or face shields, flash clothing, etc., in accordance with established safety practices. 3. Is trained in rendering first aid. DANGER: For the purpose of this instruction manual and product labels, DANGER indicates loss of life, severe personal injury or substantial property damage WILL result if proper precautions are not taken. WARNING: For the purpose of this instruction manual and product labels, WARNING indicates loss of life, severe personal injury or substantial property damage CAN result if proper precautions are not taken. CAUTION: For the purpose of this instruction manual and product labels, CAUTION indicates minor personal injury or property damage can result if precautions are not taken.

7 NOTE: For the purpose of this manual, NOTES merely call attention to information that is especially significant in understanding and operating the drive. Page 1-2 1. Safety Information DANGER. Hazardous voltages are used in the operation of this equipment and will cause severe personal injury or loss of life. The following precautions should be followed to reduce risk of injury or death. 1. Only qualified personnel familiar with the equipment and the information supplied with it should be permitted to install, operate, troubleshoot or repair the apparatus. 2. Installation of the equipment must be done in accordance with the National Electric Code and any other state or local codes. Proper grounding, conductor sizing and short circuit protection must be installed for safe operation. 3. During normal operation keep all covers in place and cabinet doors shut. 4. When performing visual inspection and maintenance, be sure the incoming AC feed is turned off and locked out.

8 The drive and motor will have hazardous voltages present until the AC feed is turned off. The drive contactor does not remove hazardous voltages when it is opened. 5. When it is necessary to make measurements with the power turned on, do not touch any electrical connection points. Remove all jewelry from wrist and fingers. Make sure test equipment is in good, safe operating condition. 6. While servicing with the power on, stand on some type of insulation, being sure not to be grounded. 7. Follow the instructions given in this manual carefully and observe all danger, warning, and caution notices. 8. This list does not represent an exhaustive survey of the steps necessary to insure safe operation of the equipment. Should further information be desired, or should particular problems arise which are not covered sufficiently for the purchaser's purposes, the matter should be referred to the local Siemens sales office.

9 2. Parts & Service Page 2-1. Power Module Part Numbers: (5 to 300 HP @ 500 VDC). RATING 1Q 1Q TYPE 4Q 4Q TYPE. (Amps DC) PART NUMBER (MLFB) PART NUMBER (MLFB). 15 A1-116-110-503 6RA2413-1FS22 A1-116-150-503 6RA2413-1FV62. 30 A1-116-110-504 6RA2418-1FS22 A1-116-150-504 6RA2418-1FV62. 60 A1-116-110-505 6RA2425-1FS22 A1-116-150-505 6RA2425-1FV62. 90 A1-116-110-506 6RA2428-1FS22 A1-116-150-506 6RA2428-1FV62. 123 A1-116-110-508 6RA2471-1FS22 A1-116-150-508 6RA2471-1FV62. 175 A1-116-110-509 6RA2474-1FS22 A1-116-150-509 6RA2474-1FV62. 255 A1-116-110-511 6RA2477-1FS22 A1-116-150-511 6RA2477-1FV62. 510 A1-116-110-513 6RA2483-1FS22 A1-116-150-513 6RA2483-1FV62. Base Drive Part Numbers: (5 to 500 HP @ 500 VDC). RATING 1Q PART 1Q TYPE 4Q PART 4Q TYPE. (Amps DC) NUMBER (MLFB) NUMBER (MLFB). 15 A1-116-210-503 6RA2413-2FS22 A1-116-250-503 6RA2413-2FV62. 30 A1-116-210-504 6RA2418-2FS22 A1-116-250-504 6RA2418-2FV62.

10 60 A1-116-210-505 6RA2425-2FS22 A1-116-250-505 6RA2425-2FV62. 90 A1-116-210-506 6RA2428-2FS22 A1-116-250-506 6RA2428-2FV62. 123 A1-116-210-508 6RA2471-2FS22 A1-116-250-508 6RA2471-2FV62. 175 A1-116-210-509 6RA2474-2FS22 A1-116-250-509 6RA2474-2FV62. 255 A1-116-210-511 6RA2477-2FS22 A1-116-250-511 6RA2477-2FV62. 510 A1-116-210-513 6RA2483-2FS22 A1-116-250-513 6RA2483-2FV62. 850 A1-116-210-516 6RA2487-2FS22 A1-116-250-516 6RA2487-2FV62. (60" Panel). 850 A1-116-210-517 6RA2487-2FS22-Z A1-116-250-517 6RA2487-2FV62-Z. (78" panel). 6RA24 Field Supply Part Numbers: (For high power designs > 500 HP). A separate field supply is required for all tripler designs. The following single phase supplies are limited to 300 volt fields with 460 VAC input and 150 volt fields with 230 VAC input. RATING (Amps DC) 1Q PART NUMBER. 25/50 A1-116-180-502. 85 A1-116-180-504. The following 3 phase field supplies are also available for use with the 6RA24 tripler designs.