System manual E82EV 8200 vector 0.25-90kW

1 A .H a System Manual8200 vector .. 90 kW E82xVxxxKxxxxxFrequency inverter Global Drive 8200 vector type code in a power range from .. 11 kW E82xVxxxKxCxxx3x3xInverterInput: output :8 200 vectorType:_KFor detailed information refer to the :Made in Germany1D74 Industrial ControlEquipmentD-31855 AerzenHans-Lenze-Str. :Version: 55 :Version: TypeE = panel mounted unitD = built in unit in push through designC = built in unit in cold platedesignPower( 152 = 15 102 W = kW)( 113 = 11 103 W = 11 kW) kW .. 11 kWVoltage class2 = 230 V4 = 400 V/500 VVersionDesign, variant2xx = without EMC filterx4x = with "Safe torque off" functionHardware versionSoftware version8200 vector type code in a power range from 15 .. 90 kW Industries GmbHIndustriestrasse 26D-97616 Bad NeustadtTypeE = panel mounted deviceD = panel mounted device inpush through designC = panel mounted device incold plate designPower( 153 = 15 103 W = 15 kW)( 903 = 90 103 W = 90 kW)15.

2 90 kWVoltage class4 = 400 V/500 VVersionDesign, variant1xx = for IT systems2xx = without integrated filters3xx = with footprint mains filtersx4x = with "Safe torque off" functionHardware versionSoftware version0 Fig. 0 Tab. 0 Contentsi 4 EDS82EV903 EN this documentation 13 .. group 13 .. history 13 .. information 14 .. used 16 .. used 17 .. 2 Product description 18 .. features 18 .. as directed 19 .. 3 Safety instructions 20 .. safety information 20 .. hazards 23 .. instructions for the installation according to UL or UR 25 .. 4 Technical data 27 .. data and operating conditions 27 .. and closed loop control 30 .. interfaces 31 .. with rated power (normal operation) 32 .. data for a mains voltage of 230 V 32 .. data for 400 V mains voltage 37 .. data for 500 V mains voltage 44 .. with increased rated power 51 .. data for a mains voltage of 230 V 52.

3 Data for 400 V mains voltage 55 .. data for 500 V mains voltage 60 .. 5 Mechanical installation 61 .. notes 61 .. devices in a power range from .. kW 62 .. with fixing rails (standard) 62 .. separated mounting (push through technique) 63 .. in "cold plate" technique 67 .. rail mounting 69 .. mounting 70 .. Contentsi 5 EDS82EV903 EN devices in a power range from 3 .. 11 kW 72 .. with fixing rails (standard) 72 .. separated mounting (push through technique) 73 .. in "cold plate" technique 75 .. mounting 77 .. devices in the power range 15 .. 30 kW 79 .. with fixing brackets (standard) 79 .. separated mounting (push through technique) 82 .. in "cold plate" technique 83 .. devices with a power of 45 kW 85 .. with fixing brackets (standard) 85 .. separated mounting (push through technique) 88 .. devices with a power of 55 kW 89.

4 With fixing brackets (standard) 89 .. separated mounting (push through technique) 91 .. of the fan module for push through technique 92 .. devices in the power range 75 .. 90 kW 94 .. with fixing brackets (standard) 94 .. separated mounting (push through technique) 97 .. 6 Electrical installation 98 .. notes 98 .. on project planning 99 .. forms / electrical supply conditions 99 .. on public supply systems (compliance with EN 61000 3 2) 100 . at earth leakage circuit breaker ( ) 101 .. with compensation equipment 101 .. current for mobile systems 102 .. of the controller and mains load 103 .. of noise emissions 104 .. choke/mains filter assignment 106 .. cable 112 .. for wiring according to EMC 114 .. specifications 114 .. 115 .. in the control cabinet 117 .. outside of the control cabinet 119 .. terminal strips 120.

5 Contentsi 6 EDS82EV903 EN devices in a power range from .. kW 121 .. compliant wiring 121 .. connection 123 .. and cable cross sections according to EN 60204 1 124 .. and cable cross sections according to UL 127 .. motor/external brake resistor 129 .. of relay output 130 .. devices in a power range from 3 .. 11 kW 131 .. compliant wiring 131 .. connection 133 .. and cable cross sections according to EN 60204 1 135 .. and cable cross sections according to UL 137 .. motor/external brake resistor 139 .. of relay output 140 .. devices in the power range 15 .. 30 kW 141 .. compliant wiring 142 .. connection 143 .. and cable cross sections according to EN 60204 1 144 .. and cable cross sections according to UL 145 .. connection 146 .. relay outputs K1 and K2 147 .. devices in the power range of 55 kW 149 .. compliant wiring 150.

6 Connection 151 .. and cable cross sections according to EN 60204 1 152 .. and cable cross sections according to UL 153 .. connection 154 .. relay outputs K1 and K2 155 .. devices in the power range 75 .. 90 kW 157 .. compliant wiring 158 .. connection 159 .. and cable cross sections according to EN 60204 1 160 .. and cable cross sections according to UL 161 .. connection 162 .. relay outputs K1 and K2 163 .. Contentsi 7 EDS82EV903 EN for automation 165 .. devices in a power range from .. kW 165 .. function modules 165 .. function modules 166 .. modules 166 .. function and communication modules 167 .. and dismounting function modules 167 .. and dismounting communication modules 170 .. and configure standard I/O PT 171 .. and configure application I/O PT 171 .. devices in a power range from 3 .. 11 kW 172.

7 Function modules 172 .. function modules 173 .. modules 173 .. function and communication modules 174 .. and dismounting function modules 174 .. and dismounting communication modules 177 .. and configure standard I/O PT 178 .. and configure application I/O PT 178 .. function connection of relay KSR 178 .. devices in a power range from 15 .. 90 kW 179 .. function modules 180 .. function modules 180 .. modules 181 .. function and communication modules 182 .. and dismounting function modules 184 .. and dismounting communication modules 187 .. and configure standard I/O PT 188 .. and configure application I/O PT 188 .. of controller inhibit (CINH) when two function modules are operated 189 .. function connection of relay KSR 189 .. function module E82 ZAFSCO10 (Standard I/O PT) 190 .. 190 .. data 191 .. 192.

8 Function module E82 ZAFACO10 (application I/O PT) 196 .. 196 .. data 197 .. 198 .. Contentsi 8 EDS82EV903 EN 202 .. switching on 202 .. of the correct operating mode 203 .. setting with E82 ZBC keypad 205 .. characteristic control 205 .. control 206 .. setting with the XT EMZ9371BC keypad 209 .. characteristic control 209 .. control 211 .. codes for quick commissioning 214 .. 9 Parameter setting 222 .. notes 222 .. setting with E82 ZBC keypad 224.

9 Data and operating conditions 224 .. and commissioning 225 .. elements and function keys 226 .. and saving parameters 228 .. parameters to other standard devices 229 .. password protection 231 .. parameter setting for System bus participants 233 .. structure 234 .. setting with the XT EMZ9371BC keypad 235 .. data and operating conditions 235 .. and commissioning 236 .. elements and function keys 237 .. and saving parameters 239 .. parameters to other standard devices 240 .. password protection 242 .. parameter setting for System bus participants 244 .. structure 245 .. 10 Function library 254 .. Important notes 254 .. Operating mode 255 .. characteristic control 257 .. control 261 .. torque control with speed limitation 264 .. Contentsi 9 EDS82EV903 EN Optimising the operating behaviour 268.

10 Compensation 268 .. switching frequency 270 .. damping 272 .. frequencies 273 .. Behaviour in the event of mains switching, mains failure or controller inhibit 275 .. conditions/flying restart circuit 275 .. inhibit 277 .. deceleration after mains failure/mains disconnection 278 .. Limit value setting 281 .. range 281 .. limits 284 .. Acceleration, deceleration, braking, stopping 286 .. of acceleration times, deceleration times and S shaped ramps 286 stop 289 .. the direction of rotation 291 .. braking (DCB) 292 .. motor braking 294 .. Configuration of analog and digital setpoints and actual values 296 .. source selection 296 .. setpoints via terminal 298 .. setpoints via frequency input 303 .. via function "motor potentiometer" 307 .. via fixed setpoints (JOG) 309 .. via keypad 311 .. via a bus System 312.