VECTOR2 Installation Manual - Centurion Systems

1 LINEARSWING GATEOPERATORSTMVECTOR2 Installation Manual Company ProfileCENTURION Systems (Pty) Ltd reserves the right to make changes to the products described in this Manual without notice and without obligation of Centurion Systems (Pty) Ltd to notify any persons of any such revisions or changes. Additionally, Centurion Systems (Pty) Ltd makes no representations or warranties with respect to this part of this document may be copied, stored in a retrieval system or transmitted in any form or by any means electronic, mechanical, optical or photographic, without the express prior written consent of Centurion Systems (Pty) and technical support to over 50 countries worldwide 1986 199019951999 Centurion Systems Today100% testing of productsIn-houseR & Ddevelopmentteam Manufacture tointernational quality standardISO 9001.

2 2008 After-sales technical supportfrom 07h00 - 18h00 Monday to FridayContentspage 1 page 2 page 2page 3 Mechanical Setup Electrical Setup Commissioning and Handover IMPORTANT SAFETY INSTRUCTIONS 1. Declaration of Conformity page 52. General Description page 6 Lightning Protection page 73. Icons Used in this Manual page 74. Specifications page 8 Physical Dimensions page 8 Technical Specifications page 9 Control Card page 10 Power Supply page 10 Power Supply, Control Box and Control Card Assembly 2 page 10 Allowable Gate Mass page 115. Product Identification page 126. Required Tools and Equipment page 147.

3 Preparation of Site page 15 General Considerations for the Installation page 15 Strength of the Pillar page 16 Strength of the Gate and Gate Bracket page 19 Mechano Kit Installation Options page 20 High-Security Kit Installation Options page 218. Cabling Requirements page 229. Critical Installation Checklist page 2310. Operator Installation page 24 Determine the Gate Bracket Position page 25 Fasten Gate Bracket to Gate page 27 Adjust Origin Clamp page 28 Inward Swing Gate Setup page 29 Outward Swing Gate Setup page 3211. Determine Gate Swing Angle page 3512. Allowable Wind Load page 3613. Electrical Setup page 37 Secure Control Box to Wall page 37 Connecting all wiring page 37 Setting the Limits page 3814.

4 wiring Diagram for Closing Safety Beams page 4015. wiring Diagram for Opening Safety Beams page 4116. wiring Diagram for External Radio Receiver and Loop Detector page 4217. wiring Diagram for Other Inputs page 4318. wiring Diagram for Master Motor (MTRM) page 4419. wiring Diagram for Slave Motor (MTRS) page 4520. Charger and Pillar Light Connections page 4621. Solar Panel wiring page 4722. Setting up Additional Features page 4823. Menu Navigation Map page 4824. Controller Features page 5225. Factory Defaults Schedule page 6326. Description of Terminal Functions page 6927. Diagnostics page 72 Diagnostic LEDs page 72 Gate Status LED Indication page 72 LCD Display page 73 Buzzer Feedback page 7428.

5 Installation Handover page 75 Mount controller enclosure and connect all wiring Check cabling requirements Mechanical SetupGather required tools and equipment Page 14 Heed necessary site considerationsPage 15 Page 22 Mount the wall bracket Page 25 Install motor and link to gatePage 25 Page 37 These quick steps are for the experienced installer who needs a checklist to get a standard Installation up and running in the minimum of Installation features and functions are referred to later in this 1 Fit mechanical endstopsPage 38 Electrical SetupPage 2 Commission systemCommissioning and HandoverCarry out professional handover to clientPage 62 Page 74 Connect all wiringRun setup routinePage 40810 Warnings for the installerCAREFULLY READ AND FOLLOW ALL INSTRUCTIONS before beginning to install the product.

6 All Installation , repair, and service work to this product must be carried out by a suitably qualified person This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Do not activate your gate unless you can see it and can determine that its area of travel is clear of people, pets, or other obstructions NO ONE MAY CROSS THE PATH OF A MOVING GATE. Always keep people and objects away from the gate and its area of travel NEVER LET CHILDREN OPERATE OR PLAY WITH THE GATE CONTROLS Secure all easily-accessed gate opener controls in order to prevent unauthorised use of the gate Do not in any way modify the components of the automated system Do not install the equipment in an explosive atmosphere.

7 The presence of flammable gasses or fumes is a serious danger to safety Before attempting any work on the system, cut electrical power to the operator and disconnect the batteries The mains power supply of the automated system must be fitted with an all-pole switch with contact opening distance of 3mm or greater. Use of a 5A thermal breaker with all-pole circuit break is recommendedIMPORTANTS afety InstructionsATTENTIONTo ensure the safety of people, it is important that you read all the following instructions. Incorrect Installation or incorrect use of the product could cause serious harm to installer, being either professional or DIY, is the last person on the site who can ensure that the operator is safely installed, and that the whole system can be operated 3 Make sure that an earth leakage circuit breaker with a threshold of 30mA is fitted upstream of the system Never short-circuit the battery and do not try to recharge the batteries with power supply units other than that supplied with the product, or by Centurion Make sure that the earthing system is correctly constructed.

8 And that all metal parts of the system are suitably earthed Safety devices must be fitted to the Installation to guard against mechanical movement risks such as crushing, dragging and shearing It is recommended that at least one warning indicator light be fitted to every system Always fit the warning signs visibly to the inside and outside of the gate The installer must explain and demonstrate the Manual operation of the gate in case of an emergency, and must hand the User Guide/Warnings over to the user Explain these safety instructions to all persons authorised to use this gate, and be sure that they understand the hazards associated with automated gates Do not leave packing materials (plastic, polystyrene, etc.)

9 Within reach of children as such materials are potential sources of danger Dispose of all waste products like packaging materials, worn- out batteries, etc., according to local regulations Always check the obstruction detection system, and safety devices for correct operation Centurion does not accept any liability caused by improper use of the product, or for use other than that for which the automated system was intended This product was designed and built strictly for the use indicated in this documentation. Any other use, not expressly indicated here, could compromise the service life/operation of the product and/or be a source of danger Everything not expressly specified in these instructions is not permitted Page 4 Page 51.

10 Declaration of ConformityManufacturer Centurion Systems (Pty) Ltd Unit 13 Production Park Intersection of Newmarket Road and Epsom Avenue North Riding Gauteng South AfricaDeclares that the productProduct name: VECTOR2 Swing gate operatorProduct options: All variantsConforms with the following specificationsSafety: SANS 60335-1:2007 IEC 60335-1:2006 Emissions: CISPR 22 CLASS B: Radiated emissions 30 MHz to 1000 MHz CISPR 22 CLASS B: Conducted emissions 150 KHz to 30 MHzImmunity: IEC 61000-4-2 Electrostatic discharge IEC 61000-4-3 Radiated immunity 80 MHz to 1000 MHz IEC 61000-4-4 Electrical fast transients/burst IEC 61000-4-5 Surge immunity test IEC 61000-4-6 Conducted immunity 150 KHz to 80 MHz IEC 61000-4-8 Power frequency magnetic field IEC 61000-4-11 Voltage dips and interruptionStandard to which conformity is declared IEC 60335-1:2006 Safety IEC 61000-6-3 Emissions IEC 61000-6-1 ImmunitySigned at North Riding, South Africa on June 21, 2010 Ian RozowskyResearch & Development Director2.