Target-Pro 2 Analyzer and Sampler - Eaton

1 Target-Pro 2 Analyzer and SamplerOperation ManualOperating PrecautionsBattery The Target-Pro 2 uses a nickel-cadmium (NiCd) it for at least 24 hours before first use. For optimum performance, fully discharge and rechargethe battery once a month: Leave the Target-Pro 2switched on until the LCD screen goes blank, then switchoff the Target-Pro 2, connect the charging adapter, andallow it to charge the battery for 24 hours. To prolong battery life, switch off the Analyzer when it isnot in CleaningDo not clean the Target-Pro 2 or Bottle Sampler with ace-tone or other solvents that are not compatible with nitrileseals. The recommended cleaning fluid for internal flushingis mineral Vickers Target-Pro 2 Analyzer and Sampler Operation Manual V-PP-MC-0002-E July 2004 Target-Pro 2 Laser Particle AnalyzerUser Guide.

2 September 2004 ContentsOperating Precautions2 Introduction3 ISO Cleanliness Code3 Target-Pro 2 Operation3 Key and Connector Diagrams3 Online Operation3 Analyzer Set-up4 Test Set-up4 Running a Test5 Shutting Down5 Continuous Sampling6 7 External Wiring Details8 Memory Recall8 Battery Charging / Printer Paper9 Software Installation9 ISO 4406 Cleanliness Code System10 NAS 1638 Cleanliness Code System11 Hydraulic Component Manufacturers Recommendations11 Hydraulic System Target Cleanliness Levels1111 0ml Bottle Sampler for Target-Pro 212 13 Appendix13 14 Specifications and Part Numbers15 Troubleshooting15 Eaton Locations WorldwideEaton reserves the right to alter specifications without notice. Except as permitted by such license,no part of this publication may be reproduced without prior written permission of Eaton .

3 3 Eaton Vickers Target-Pro 2 Analyzer and Sampler Operation Manual V-PP-MC-0002-E July 2004 IntroductionTarget-Pro 2 AnalyzerOperation the waste fluid hosein the waste disposal :Do not connect the waste fluid hose to a pres-surized system; this will cause the Analyzer to malfunctionand could cause internal leakage. Discharge the waste fluidhose into the bottle provided, or into a tank or vessel ventedto the the waste fluid hose to the waste connector porton the Analyzer . Push back the quick-coupling outer ringbefore connecting or disconnecting the hose the fluid sampling hoseto the HP connectoron the the fluid sampling hoseto the system using aminimess connector; the system to be monitored mustbe more than 2 bar and less than 400 the green buttonto switch on the Analyzer ; the Main/Test progress screen will be :To improve LCD screen visibility, unlatch the twoextension feet on the case bottom and tilt the case.

4 If LCDscreen remains blank, refer to battery charging Test ReferenceNext Text NumberNormal TestISO Code isStart Stop Print Paper Set Log Contrast+ -The Target-Pro 2 measures and quantifies solid contami-nants in hydraulic, lubrication and transmission is designed to provide laboratory accuracy in the field,using mineral oil as the operating Analyzer uses the light extinction principle, in whichtwo lasers are projected through the fluid and toward photodiodes. Particles that interrupt the beams reduce the lightreceived by the diode; their sizes are measured by changesin and lubricating systemscontain metal partsthat move continuously, with hydraulic fluid as the powermedium. The fluid also creates a lubrication film to keepprecision parts separated, and serves as a cooling their nature, hydraulic systems produce solid particulatecontaminants.

5 When contamination exceeds set levels,hydraulic systems can fail. A revised standard cleanlinesscode, ISO 4406, classifies the numbers of particles that canbe tolerated; the Target-Pro 2 measures the levels of international standard for reporting solid contaminantsis ISO 4406. This standard has been revised to incorporatethe change to ISO Medium Test Dust as the Progress ScreenButton1. Start Starts sampling and emptying cycles2. Stop Stops test at any point (next test will start with emptying cycle before new sampling cycle begins)3. Print Prints a copy of test results4. Paper Advances printer paper by three lines5. Set Selects Operations Screen6. Log Selects software options Transfer Log Downloads memory to software package Clear LogClears memory Clear LastClears last result Recall #0 Recalls results from memory PrintPrints recalled results7.

6 + Contrast Increases backlight intensity8. Contrast Reduces backlight intensityLow Battery Indicator5. Test Type Press [5] one or more times toselect test TypesNormal:Single test with 15ml sample : Comprehensive triple test with results average;30ml sample volume comprising three 10ml sampling andemptying cycles. Results are displayed on completion ofthree tests, including emptying Sampling:Triple test with results average;faster than Dynamic test; 24ml sample volume comprisingthree individual 8ml samples tested consecutively. For bottle sampling instructions, see pages 12 Sampling:For instructions, see pages 6 Test:8ml sample volume; faster than Normaltest; not recommended for oil samples cleaner than ISO17/15/12 (NAS6).6. Test Options Press 6 to display TestOperations Operations Screen (continuous test only)These options only apply to the Continuous Test; ignore ifother test types are selected.

7 For detailed continuous sam-pling instructions, see pages 6 Vickers Target-Pro 2 Analyzer and Sampler Operation Manual V-PP-MC-0002-E July 2004 Test Set-up1) Minutes Between Tests:2) ISO Target Level:3) NAS Target Class:4) Do Not Log Every Test:5) Confirm Cleanliness Lev elPress a Key to Choose or 0 to ExitPress the Set button [5] to program the display will show the Operations change Analyzer settings, follow this sequence:1. Test Reference Press [1], enter your referencedetails (up to 16 characters), and press [Return]2. Test Number Press [2], enter a number, and press [Return] (test numbers increase automatically)3. Time and Date Press [3], set time and date using key-pad, and press [Return]A cumulative cycle count is displayed on the Time andDate screen; this value increases automatically by 1 eachtime a test is taken, and cannot be adjusted or Result Presentation Option Press [4], thenpress keys to select options: Press the relevantkey to switch between option selections:1) ISO format, Repeat 1) NAS format2) Print detailed counts, Repeat 2) Do not print detailed counts3) Print test reference, Repeat 3) Do not print test reference4) Automatically print results, Repeat 4) Do not automatically print results5) Print space for notes, Repeat 5) Do not print spacesfor notes6.

8 Language number (four options):Language 0 (default) ..EnglishLanguage 1 ..ItalianLanguage 2 ..FrenchLanguage 3 ..GermanTo select language, press 6, enter chosen value (such as1 for Italian), and press Return; to use a newly selectedlanguage, you must switch the Analyzer off and on ) Test Ref:2) Test Number:3) Time and Date:4) Result Presentation Options:5) Type Test:6) Test Options:Press a Key to Choose or 0 to ExitOperations ScreenTest Operations ScreenAnalyzer Set-up5 Eaton Vickers Target-Pro 2 Analyzer and Sampler Operation Manual V-PP-MC-0002-E July 2004 Analyzer UpperContamination LimitThe Analyzer upper operatinglimit is set at 24/22 that result in particlecounts exceeding any scalenumber in the three-part ISOupper limit has the scalenumber replaced by anasterisk.

9 Associated particlecounts on the printout arereplaced by X s. See Test SameSampling PointTo repeat a test on the samesample point, press theStart button [1]. The testnumber will increase Test DifferentSampling Point/SameSystemRepeat steps 7 12 above. Tochange test reference/testmode data, repeat steps1 12 on pages 4 Test NewSystemRepeat steps 1 through 12on pages 4 NormalParticle count and ISO Code to 4406 standard (NAS Code 1638 displayed)Online DynamicISO and NAS codes, complete with aver-age analysisOnline NormalParticle counts displayed; NAS Code 1638standard (ISO Code 4406 displayed)Running a TestTaking a Sample Normal, Dynamic,Triple/Bottle, Short7. Press the flush valve push-button to open the flushvalve; pushbutton lights upto indicate valve is open.

10 Leave valve open for atleast one minute or 200mlof fluid; this removestrapped air and fluid fromthe previous test and elimi-nates cross-contaminationbetween the flush valve push-button to close the flushvalve; pushbutton lightgoes off. Alternate method: Proceedto step 9 pressing thestart button automaticallycloses the flush valvebefore sampling the startbutton [1]. Theanalyzer willbegin the sam-pling will be automati-cally displayed on thescreen and, if Auto Printmode is on, will be auto-matically printed at theend of the sampling cycle.(If Auto Print is off, pressthe Print key for a copy ofthe printed results.)11. After displaying theresults, the Analyzer auto-matically discharges thesample fluid to status is shown the Sampling andEmptying cycles are com-pleted, the test status isshown as are automaticallystored to memory.